The rapid development of 5G communication and new energy poses great challenges to the fire safety, UV resistance, and transparent properties of TPU composites. In this study, a novel and multi-functional flame retardant ((diphenylphosphoryl)azanediyl)bis(ethane-2,1-diyl) bis(diphenylphosphinate) (DPEP) containing multiple flame retardant groups and polyaromatic structure was innovatively designed. The prepared TPU/DPEP composites exhibited excellent fire safety, UV shielding, mechanical and transparent properties. 4 wt% DPEP enabled TPU to pass the UL-94 V-0 rating and improved the LOI to 29.6 %. Compared to pure TPU, the heat release rate and total heat release of TPU/4 wt% DPEP were decreased by 29.06 % and 13.24 %. Meanwhile, TPU/DPEP composites achieved 100 % UV shielding at UV-B wavelengths and up to 68.77 % UV isolation at UV-A wavelengths. Due to the structural similarity and processing meltability, DPEP exhibited good dispersion and compatibility in TPU matrix. TPU/DPEP retained almost the same mechanical and transparent properties as pure TPU. The condensed and gas phase analysis indicated that the flame retardant mode of DPEP was mainly dominated by flame retardant inhibition and the barrier effect of the carbon layer. Compared with the reported flame retardant TPU composites, the TPU/DPEP composites achieved a relatively optimal balance between efficient flame retardant, mechanical, UV shielding, and transparent properties, demonstrating great application prospects in the emerging fields.
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