UNS S31803 Duplex Stainless Steel Research Articles

Influence of Heat Treatment Temperature on Microstructure, Hardness and Sensitization of UNS S32205 Duplex Stainless Steel

Influence of Heat Treatment Temperature on Microstructure, Hardness and Sensitization of UNS S32205 Duplex Stainless Steel

Environmentally Assisted Cracking of Duplex and Lean Duplex Stainless Steel Reinforcements in Alkaline Medium Contaminated with Chlorides

Herein, the corrosion performance of different stainless steel (SS) reinforcing bar grades in alkaline solution is presented, including UNS S32205 duplex stainless steel (DSS), UNS S32304 and UNS S32001 lean DDS (LDSS). The electrochemical dissolution kinetics were studied by potentiodynamic polarization and the Tafel slope method. The environmentally assisted cracking (EAC) mechanisms of the different SS grades in the presence of Cl− were revealed with the slow strain rate test (SSRT). The higher activation of the anodic branch and the loss of toughness were related to the austenite-to-ferrite phase ratio. UNS S32205 DSS presented the slowest anodic dissolution kinetics, mainly due to the higher austenite content compared to the other LDSS; however, it suffered a more severe EAC than the UNS S32304 LDSS. In the case of UNS S32001 LDSS, even while having the lowest Ni content (i.e., large ferrite α-phase ratio), it experienced the least decrease in elongation as well as low anodic dissolution kinetics for Cl− contents up to 8 wt.%, where the Cl− threshold was reached.

Corrosion Study on Duplex Stainless Steel UNS S31803 Subjected to Solutions Containing Chloride Ions.

In the present work, the influence of a corrosive environment and temperature on the corrosion resistance properties of duplex stainless steel S31803 was evaluated. The corrosive process was carried out using solutions of 1.5% HCl (m/m) and 6% FeCl3 (m/m), at temperatures of 25 and 50 °C. The microstructure of UNS S31803 duplex stainless steel is composed of two phases, ferrite and austenite, oriented in the rolling direction, containing a ferrite percentage of 46.2% in the rolling direction and 56.1% in the normal direction. Samples, when subjected to corrosive media and temperature, tend to decrease their mechanical property values. It was observed, in both corrosive media, that with increasing test temperature, there is an increase in the corrosion rate, both uniform and pitting. The sample in HCl solution obtained a uniform corrosion rate of 0.85% at 25 °C and 0.92% at 50 °C and pitting rates of 0.77% and 1.47% at the same temperatures, respectively. When tested in FeCl3 solution, it obtained uniform corrosion of 0.0006% and 0.93% and pitting of 0.53% and 18.5%, at the same temperatures. A reduction in dissolution potentials is also noted, thus characterizing greater corrosion in the samples with increasing temperature.

A comparison of microstructure and mechanical characteristics correlation of the joint specimens for duplex stainless steel UNS S32304 and super-duplex stainless steel UNS S32750: The role of post-weld heat treatment

The present investigation studies the impact of post-weld heat treatment (PWHT) on the microstructure and mechanical characteristics of joints made by gas tungsten arc welding between duplex stainless steel and super-duplex stainless steel specimens. The PWHT process was considered at 1100 °C for 10 minutes followed by water quenching on UNS S32304 and UNS S32750 materials. Scanning electron microscopy, optical microscopy, X-ray diffractometry (XRD), and energy dispersive X-ray analyses have been applied in microstructure evolution, including recognizing local chemical contents and elemental distribution. To analyze the mechanical characteristics of samples, tensile and hardness tests were performed. It was shown that after applying PWHT, the morphology of the austenite varied becoming mostly intergranular/spheroidal in shape, accompanied by an improvement in the percentages of austenite. This investigation indicates the PWHT results in restoring an equal percentage of both phases. The phase percentages, based on both ASTM E1245 and ASTM E562, show a good agreement between the austenite and ferrite phases of weld materials. According to XRD, the phases are mainly ferrite and austenite with different lattice parameters with no evidence of unwanted intermetallic phases. It was concluded that the PWHT process plays a crucial role in the ductility of joint specimens due to the phase balance between austenite and ferrite.

Microstructural characteristics of different heat-affected zones in welded joints of UNS S32304 duplex stainless steel using the GMAW process: analysis of the pitting corrosion resistance

Abstract The influence of specific microstructural characteristics on the properties of single-pass welding joints was assessed by optical processed images, transmission electron microscopy, microhardness measurements and corrosion tests conducted in various regions of the heat-affected zone (HAZ) in a lean duplex stainless steel. The welded joints were obtained with heat inputs of 1.5 and 2.5 kJ/mm using a gas metal arc welding (GMAW) process with a shielding gas enriched in Ar. Three selected regions in the HAZ showed different ferrite grain sizes and austenite fractions. The place in the welded joint where the HAZ was narrowest, and therefore experiences the highest cooling rate, is most prone to the formation of cubic CrN metastable nitrides. Conversely, the place where the HAZ was wider promotes the precipitation of stable Cr2N nitrides with more coalesced intragranular austenite (IGA) particles, where presumably random interfaces predominate. The HAZ region where the cooling rate was the highest presented more pitting corrosion resistance.

Nd: YAG laser beam welding of UNS N07718 superalloy and UNS S32304 duplex stainless steel: Phase transformations and mechanical properties of dissimilar joints

This article implies the phase transformations and mechanical behavior of dissimilar laser welded UNS N07718 superalloy/UNS S32304 duplex stainless steel. Laser power, welding speed, and focal point were the variables of the laser beam welding (LBW) approach. Optical microscopy and electron backscattered diffraction (EBSD) analysis were utilized. They demonstrated that the weld metal (WM) mainly had an austenitic microstructure with a face-centered cubic structure in the form of columnar and equiaxed dendrites. Also, the occurrence of directional solidification in WM was verified by EBSD. The heat-affected zone (HAZ) microstructure of Inconel 718 superalloy included austenite grains with normal grain growth, annealing twins, and precipitates. There was a ferritic-austenitic microstructure in the HAZ of 2304 duplex stainless. In this area, the volume fraction of the ferrite phase was excessively higher than that of the austenite phase and the austenite was characterized as Widmanstätten plates and grain boundary austenite. Furthermore, abnormal ferrite grain growth was identified in this. Welding defects e.g., molten spatter, solidification crack, and lack of penetration were observed, as well. Based on the uniaxial tensile test, it was realized that the highest failure load (9.7 ± 0.4 kN) was achieved in the laser power of 1900 W, welding speed of 3 mm/s, and focal point of 0 mm. Therefore, these variables were known as the optimum variables of the LBW process. All laser weldments failed from the WM and fractography via scanning electron microscopy (SEM) showed a mixture of dimple and cleavage features in the fracture surfaces of the laser welds.

Influence of machining parameters on tool wear, residual stresses, and corrosion resistance after milling super duplex stainless steel UNS S32750

Influence of machining parameters on tool wear, residual stresses, and corrosion resistance after milling super duplex stainless steel UNS S32750

Anisotropic response in mechanical and corrosion performances of UNS S31803 duplex stainless steel fabricated by laser powder bed fusion

Mechanical and corrosion behaviors perpendicular to build direction (XOY) and along build direction (XOZ) of UNS S31803 duplex stainless steel (DSS) fabricated by laser powder bed fusion (LPBF) were investigated. With the post-annealing, the steel exhibited a ferrite-austenite microstructure. For XOY plane, austenite displayed a primarily <101> texture while ferrite kept <001> preferred orientation, and mainly held a Nishiyama-Wassermann orientation relationship. However, for XOZ plane, austenite showed a mixed texture. The average size of ferrite grains was larger for XOZ plane than XOY. The austenite in XOY plane was mostly island morphology grains, while in XOZ plane, there were a large number of coarse columnar grains. A higher geometrically necessary dislocation density and proportion of low-angle grain boundaries on XOY plane were observed. The yield strength and ultimate tensile strength values perpendicular to build direction were higher than those along build direction. While the total elongation perpendicular to build direction was lower. Moreover, the XOY plane shows slightly better corrosion resistance than the XOZ.

Sigma Phase Effect on Pitting Corrosion of Super Duplex Stainless Steel UNS S32750

Sigma Phase Effect on Pitting Corrosion of Super Duplex Stainless Steel UNS S32750

Effects of the Volume Fraction of the Secondary Phase after Solution Annealing on Electrochemical Properties of Super Duplex Stainless Steel UNS S32750

Super duplex stainless steel (SDSS) is used for manufacturing large valves and pipes in offshore plants because of its excellent strength and corrosion resistance. Large valves and pipes are manufactured by forging after casting, and the outside and inside microstructures are different owing to the difference in the cooling rate caused by the thermal conductivity. This microstructural variation causes cracks during solution annealing, which breaks the materials. To study the corrosion resistance of the SDSS forged material, the influence of the microstructure according to the difference between the inside and outside cooling rates of the cast SDSS was evaluated. To analyze the effects of the secondary phase fraction before solution annealing on the solution and corrosion resistance, the corrosion resistance with and without solution annealing was measured using the potentiodynamic polarization test and critical temperature test after the precipitation of the secondary phase. In the potentiodynamic polarization test, the secondary phase decreased the activation polarization and increased the corrosion rate. The critical pitting temperature exhibited the effect of the secondary phase.

Strain-Cum-Deformation Analysis of Friction Stir Welded AA5052 and AA6061 Samples with Microstructural Analysis

Friction stir welding is a brand-new welding technique that was discovered in 1991 by Wayne Thomas in United Kingdom. It is a form of solid state welding in which a non-consumable electrode is used to unite two work components without melting either of them. The mechanical characteristics and numerous microscopic studies of materials used for friction stir welding, such as duplex stainless steel UNS S31803, SA 213 tube to SA387, Al7075 alloy, and AA6061 metal, are reviewed. Here, welded areas were the primary focus of the microscopic study, and the diverse outcomes are also discussed.

Stress Corrosion Cracking Mechanisms of UNS S32205 Duplex Stainless Steel in Carbonated Solution Induced by Chlorides

Herein, the chloride-induced stress corrosion cracking (SCC) mechanisms of UNS S32205 duplex stainless steel (DSS) reinforcing bars in alkaline and carbonated solutions are studied. Electrochemical monitoring and mechanical properties were tested using linear polarization resistance and electrochemical impedance spectroscopy, coupled with the slow strain rate tensile test (SSRT) to evaluate the SCC behavior and unravel the pit-to-crack mechanisms. Pit initiation and crack morphology were identified by fractographic analysis, which revealed the transgranular (TG) SCC mechanism. HCO3− acidification enhanced the anodic dissolution kinetics, thus promoting a premature pit-to-crack transition, seen by the decrease in the maximum phase angle in the Bode plot at low frequencies (≈ 1 Hz) for the carbonated solution. The crack propagation rate for the carbonated solution increased by over 100% compared to the alkaline solution, coinciding with the lower phase angle from the Bode plots, as well as with the lower charge transfer resistance. Pit initiation was found at the TiN nonmetallic inclusion inside the ferrite phase cleavage facet, which developed TG-SCC.

Evaluation of voltametric profiles for quantitative estimation of sigma phase (σ) content in duplex stainless steel UNS S31803: an ohmic and layers porous resistance models (LPRM) analysis

The voltammetric profile parameters of potential and peak current intensity, for different scan rates were obtained for heat treated duplex stainless-steel samples. The Ohmic and Layer Porous Resistance models were considered for quantitative estimation of deleterious phase surface content (sigma phase). A 4 mol L-1 KOH selective solution and a specially designed electrolytic cell were used. The observed linear slope for vs and Ip vs linearity profiles are in accordance with the considered LPR Model. The parameter profile of peak potential (), with the square root of the scan rate (1mV s-1, 2 mV s-1, 5 mV s-1, 7 mV s-1 and 10 mV s-1.), suggests the growth of a film rich in Fe and Cr content that could be correlated to the sigma phase level with the dependence of on scan rate been considered a better parameter, than peak current, for detect small levels of sigma phase for a specific scan rate. The non-dependence of from surface area, make it a more feasible parameter for a lower sigma phase level quantitative analysis.

A Novel Method for Detecting the Onset and Location of Mechanical Failure by Correlating Engineering Stress With Changes in Magnetic Properties of UNS S32205 Duplex Stainless Steel Using Quantum Well Hall Effect Sensors

A Novel Method for Detecting the Onset and Location of Mechanical Failure by Correlating Engineering Stress With Changes in Magnetic Properties of UNS S32205 Duplex Stainless Steel Using Quantum Well Hall Effect Sensors

Numerical Prediction for the Effects of Welding Interpass Temperature on the Thermal History and Microstructure of Duplex Stainless Steels

Numerical simulation was used to predict the thermal behavior and the resulting microstructure at the heat-affected zone (HAZ) of a 170 mm diameter and 3.5 mm thickness super duplex stainless steel (SDSS) UNS S32750 tube. In order to evaluate the thermal response from the model, a usual welding situation involving interpass temperature (IT) and its influence on the HAZ microstructure was exploited. Thus, two superimposed autogenous welding passes were simulated, the first clockwise with the tube in the room temperature and the second, counterclockwise, with the tube at the temperature of 250oC. Even subjected to successive thermal cycles and high interpass temperature, the proportion and morphology of the phases at the HAZ and Fusion Zone (FZ) did not present significant differences when comparing the two welding passes. Meanwhile, nitrogen losses should be avoided during welding in order to obtain a balanced microstructure in DSS welds, contributing to guarantee satisfactory toughness in addition to resistance to pitting corrosion. The predictions from the simulation were validated by using experimental results obtained from the autogenous TIG (Tungsten Inert Gas) process.

Selective Dissolution Forming on Duplex Stainless Steels During Sour Testing. Is it a Pass or a Fail?

In this study, the effect of test conditions on the formation of selective dissolution during sour testing was investigated on a cold-rolled duplex stainless steel UNS S32750. All experiments were conducted in NaCl 150 g/L and pH2S = 0.3 bar. Different pHs between 3.3 and 4.5 were studied at 80°C. Based on tests performed under varying conditions, it is demonstrated that selective dissolution (SD) competes with cracking and that under conditions leading to the formation of a large area with SD, the presence of this type of corrosion can hide the susceptibility of the material to cracking. The presence of only SD after testing must therefore be considered with caution. SD initiated also without applied stress showing that the phenomenon is correlated to a loss of passivity. From electron backscattered diffraction (EBSD) analyses and electrochemical monitoring the formation of SD under the test conditions considered in this work is correlated to the instability of the passive film and not to any superficial singularities of the material or specific crystallographic orientations.

Obtainment of a new metal matrix composite from the recycling of UNS S31803 duplex stainless steel by powder metallurgy

The purpose of circular economy is to maximize resources efficiency. With the increase in consumption of raw materials, energy and waste generation, recycling is necessary for environmental and industrial reasons. Thus, the powder metallurgy, together with mechanical milling, stands as a new method for scraps recycling. This study aimed to produce UNS S31803 duplex stainless steel powders, with vanadium carbide (VC) addition as reinforcement, through mechanical milling. Different uniaxial compaction pressures (700, 800 and 900 MPa) were used, as well as sintering temperatures (1200, 1240 and 1280 °C) and times (1, 1.5 and 2 hours), in order to determine the best conditions. Particle size analysis, scanning electron microscopy and x-ray diffraction were used to characterize the powders. It was observed that the use of VC increased the comminution during the milling process, being obtained an average particle size of 42 μm. The highest density obtained was of 82% and hardness of 72%, in comparison with the steel from the manufacturing process. According to the analysis, it was verified that this method is viable, becoming an alternative route to reuse UNS S31803 duplex stainless steel scraps.

Effect of Solution Heat Treatment by Induction on UNS S31803 Duplex Stainless Steel Joints Welded with the Autogenous TIG Process

In the oil and gas industry, the manufacture of equipment using materials that resist aggressive media is one of the greatest challenges. UNS S31803 duplex stainless steel is widely used for this purpose owing to its good combination of mechanical and corrosion resistance. The objective of this work was to evaluate the effect of induction solution heat treatment using autogenous TIG welding on UNS S31803 DSS sheets. Sheet samples were subjected to two different treatment parameters for a duration of 10 s and at temperatures of 1050 and 1150 °C. The results obtained with the treatments were compared with those of the as-welded condition, which was the reference condition. Quantitative and qualitative analyses of the samples were carried out, in addition to microstructural characterization using confocal microscopy and a corrosion resistance study as per ASTM G48 standard. We observed that the best results were obtained with a treatment of 10 s at 1150 °C, which was able to eliminate chromium nitrides and re-establish the proper balance of the ferrite and austenite phases. In addition, the treatment was able to reduce hardness and provide welds free of cracks and discontinuities, also presenting a low corrosion rate.

Induction bending effects on mechanical properties and corrosion resistance of duplex stainless steel UNS S31803 pipes

Induction bending effects on mechanical properties and corrosion resistance of duplex stainless steel UNS S31803 pipes

Mechanical Properties and Corrosion Resistance of Cold Metal Transfer Small-Bore Thin-Walled Tube Butt Welded Joints of UNS S32205 Duplex Stainless Steel

Mechanical Properties and Corrosion Resistance of Cold Metal Transfer Small-Bore Thin-Walled Tube Butt Welded Joints of UNS S32205 Duplex Stainless Steel