Uniform Elongation Research Articles

Through a Controlled Quenching to Achieve a Good Combination of Mechanical Properties in Low‐Yield Ratio 900 MPa High‐Strength Low‐Alloy Steels

Two distinct heat treatments, that is, intercritical quenching combined with low‐temperature tempering (QT) to control the initial quenching temperature, and salt‐bath quenching combined with partitioning (Q&P) to regulate the final quenching temperature, were employed on high‐strength low‐alloy (HSLA) steels to achieve multiphase microstructures characterized by high strength, low yield ratio, and good impact toughness. Comprehensive experiments involving tension test, low‐temperature impact, microstructural observation, and in situ tension have been conducted to compare the microstructures and mechanical properties. It is found that both kinds of specimens can achieve a good match between high strength‐toughness and low yield ratio. The microstructures are composed of lath martensite with ferrite for QT specimen and tempered martensite with bainite for the Q&P specimen, a combination of “soft” and “hard” phases thus resulting in a yield ratio lower than 0.85 for 900 MPa low‐alloy steels. Notably, the Q&P specimen exhibited a markedly superior uniform elongation of 6.1% compared to the QT counterpart of 3.2%, a phenomenon attributed to the work hardening rate during deformation. A combination of strong and weak lath structures in tempered martensite and bainite can induce dislocation propagation and the carbides can act as obstacles to dislocation motion, jointly enhancing work hardening.

Micromechanics Modeling on Mechanical Properties in Mg Alloys with Bimodal Grain Size Distribution

Bimodal grain structure (BGS) Mg alloys containing a high fraction of fine grains (FGs) and a low fraction of coarse grains (CGs) show a good combination of strength and plasticity. Here, taking the ZK60 alloy as an example, the influences of CG size, volume fraction, and texture intensity on mechanical properties and the hetero-deformation-induced (HDI) effect were examined using the Mori–Tanaka mean-field method combined with strain gradient theory of plasticity. The results indicate that the overall mechanical properties decrease with an increase in CG size because the limited HDI effect cannot compensate for the strength and plasticity decrease derived from larger CGs. A higher aspect ratio of CG along the loading direction can weaken the HDI effect and subsequently reduce the overall mechanical properties. Optimal comprehensive mechanical properties can be achieved when the CG volume fraction is approximately 30%. Furthermore, an increasing basal texture intensity in CG results in higher yield strength and lower ultimate tensile strength, while the uniform elongation reaches a maximum value when ~60% of CGs possess hard orientations with Euler angles of (0~30°, 0°, 0°).

Microstructural Evolution and Mechanical Properties of Reeled X65 Pipeline Steel during Cyclic Plastic Deformation and Natural Aging

The reel laying is recognized as a cost‐effective installation process for offshore pipelines. However, the mechanical properties are modified due to plastic deformation during the reel laying and lowering process of reeled pipelines and the subsequent natural aging in service. Cyclic plastic deformation (CPD) is conducted on X65 pipeline steel to simulate the strain experienced in the reel‐laying and lowering process, and then, the CPD specimen is aged at 250 °C to simulate natural aging in service. The dislocation configurations gradually evolve from dislocation lines and tangles into dislocation walls and cells due to the increase in strain level. After CPD and aging, the tensile strength increases by about 25 MPa, which is not significantly affected by the last introduced load direction and strain level. At the end of compressive loading, the yield strength and yield ratio decrease, but the uniform elongation increases significantly. In contrast, at the end of tensile loading, the yield strength and yield ratio increase, but the uniform elongation decreases slightly. The yield strength further increases as the strain level increases from 2 to 3%. Therefore, CPD and aging modify the mechanical properties of X65, considerably depending on the last introduced load direction and strain level.

A novel age-hardenable austenitic stainless steel with superb printability

Precipitation-hardened high strength alloys, such as nickel-based alloys, aluminum alloys and stainless steels, are susceptible to hot cracking during 3D printing. This issue is typically mitigated by reducing solute segregation or promoting columnar-to-equiaxed transition. Here, we demonstrate an alternative approach by increasing segregation solutes, especially Ti element, to reduce hot cracking during laser powder bed fusion (L-PBF) additive manufacturing of a new austenitic stainless steel (ASS). Enhanced segregation triggers peritectic-like reactions at cell/grain boundaries, forming multiple phases that bridge FCC dendrites. As a result, the new ASS exhibited excellent printability across a broad range of processing parameters. The as-built (AB) steel displayed a heterogeneous columnar grain microstructure with fine L21/BCC/C14 precipitates partially decorating cell structures, achieving a yield strength (σ0.2) above 690 MPa and uniform elongation (εu) beyond 17.5%. The epitaxial growth of the columnar grains was frequently interrupted by puddles of fine grains, leading to near-isotropic tensile properties. Following isochronal annealing at temperatures between 600 to 1150 °C for two hours, the AB steel underwent varying degrees of microstructure evolution, resulting in a broad range of mechanical properties (σ0.2 from 300 to 1460 MPa and εu from 59.5% to 7.6%). This high strength is attributed to the formation of the L21/σ/η multiple phases at cell and grain boundaries, in combination with coherent L12-ordered (γ') nanoparticles precipitated within cell interiors during aging. This study explored that compositional design leveraging the unique solidification behavior of the L-PBF process can produce hierarchical-structured stainless steels with excellent printability and tunable mechanical performance.

On the work-hardening behaviour of the additively manufactured Al-Si-Mg alloys: composite-like versus networked microstructure

Al-Si-Mg alloys are widely used for manufacturing components via laser powder bed fusion in various industrial applications where ductility and the capacity to accommodate the strain hardening are key criteria. The ductility of the laser powder bed-fused Al alloys has become a crucial property due to their fine cellular microstructure. Post-processing heat treatments improve ductility, but resultant microstructural changes affect the work-hardening behaviour, deformability, and uniform elongation values. This study aims to investigate the work-hardening capability, uniform elongation and deformability of AlSi7Mg and AlSi10Mg samples after different post-processing heat treatments by using tensile tests, optical and scanning electron microscopies. At aging temperatures below 200°C, the fully cellular structure of eutectic Si governs both the work-hardening behaviour and the strengthening mechanisms, despite the precipitation phenomenon. When direct-aging temperatures exceed 200°C, the coarsening of the Si-eutectic network modifies work-hardening behavior (Stages 1-3), accentuating the effects induced by the precipitates. Artificial aging highlights the role of precipitates in controlling both work-hardening properties and deformability.

Achieving an excellent combination of strength and ductility in metastable β titanium alloys via coupling isothermal ω phase and TRIP/TWIP effects

TRIP/TWIP metastable β titanium alloys demonstrate high strain hardening rates and excellent tensile ductility. However, the precipitation of nanometer-sized ω phase through microstructural control significantly improves strength but often results in a significant decrease in ductility. This research proposes a novel strategy by precipitating isothermal ω phase (ωiso) and integrating mechanical twinning/martensitic transformation to address these challenges. The single-phase β coarse-grained (CG) specimens of metastable Ti25Nb (at.%) alloy were subjected to solution treatment in the β phase region, followed by aging at 300 °C for 60 min to obtain CG60. The ωiso-reinforced CG60 specimen exhibited a 12 % uniform elongation (1 % higher than CG specimen) and a yield strength of 857 MPa (approximately 67 % higher than CG specimens). In the CG60 specimen, deformation mechanisms were mainly attributed to the TRIP, TWIP and dislocation slip, with TWIP being predominant. As aging time increased, ω phase (localized barriers) and improved β matrix stability progressively suppressed TRIP and TWIP effects, with TWIP being completely inhibited first. Transmission electron microscopy and computational findings suggest that a denser distribution of ωiso contributes more significantly to the strengthening of the alloy.

Local element segregation-induced cellular structures and dominant dislocation planar slip enable exceptional strength-ductility synergy in an additively-manufactured CoNiV multicomponent alloy with ageing treatment

We proposed an additively manufactured equiatomic CoNiV multicomponent alloy (MCA) using a conventional laser powder bed fusion (LPBF) method, and an exceptional strength-ductility synergy of the alloy was attained through a simple post-ageing treatment. Pronounced hierarchical microstructures were achieved in our printed alloys, including heterogeneous grain structures, and intragranular cellular structures composed of interior domain with limited dislocations and cell walls led by significant vanadium local segregation. Besides the outstanding mechanical properties at room temperature of 298 K, a giga-pascal yielding strength (> 1.1 GP) and over 40% uniform elongation were attained in the aged specimen deformed at a cryogenic temperature of 77 K, predominating the mechanical properties of many alloys reported in previous works. Such exceptional performance of the aged alloy can be mainly ascribed to considerable local chemical orders (LCOs), aggravated elemental fluctuation in the alloy matrix, and intensified vanadium segregation at walls of intragranular cellular structures which can strongly interact with dislocations. As a result, a planar slip array of dislocations with an extremely high density, namely large numbers of slip bands that can sustain and transfer high strains, dominates the deformation microstructures, thus efficiently strengthening and toughening the aged alloy, especially at a low temperature like 77 K. The above post-ageing strategy is readily and low-costly employed on additively manufactured MCAs with relatively high stacking fault energy (SFE) and proved as a feasible method to produce high-performance structural materials for extreme conditions.

Evading the strength-ductility trade-off dilemma in high-entropy alloy by lamellar structure

Constructing lamellar structures in high-entropy alloys (HEAs) is an effective strategy for addressing the inherent trade-off between strength and ductility. However, conventional processing methods often struggle to achieve precise control over the microstructures and mechanical properties of the lamellar structures. Here, we employ laser remelting technology to successfully fabricate a lamellar structure within an HEA. The lamellar HEA shows an excellent yield strength of ∼547 MPa with a large uniform elongation of ∼41 %. Such enhanced strength-plasticity synergy is mainly attributed to the hetero-deformation of lamellar structures.

Enhanced strength-ductility synergy in a gradient hetero-structured CrCoNi medium-entropy alloy

A CrCoNi medium-entropy alloy (MEA) with gradient hetero-structure (GHS) composing of gradient nanostructured surface layer and hetero-structured matrix was prepared via a two-step process: pre-cold rolling (CR) deformation and subsequent annealing followed by surface mechanical grinding treatment (SMGT) and secondary annealing. The GHS CrCoNi exhibits an excellent synergy of strength and ductility, as evidenced by a yield strength of approximately 1.2 GPa and a uniform elongation of about 20%. The GHS displays a pronounced hetero-deformation induced (HDI) hardening effect, whereby the central layer (CL) and surface layer (SL) undergo local strain hardening in a mutually compatible manner. This process facilitates the multiplication and accumulation of geometrically necessary dislocations (GNDs) at intra- and inter-layer hetero-interfaces and also activates the deformation faulting and twinning in both CL and SL, thus enhancing the overall mechanical response. The interlayer compatible deformation observed in the GHS significantly bolsters the sustainability of strain hardening at the microscopic scale. This effect is of significant importance in redistributing stress and strain more rationally across the entire GHS sample, effectively reducing the risk of localized deformation failures. This study offers insight into the correlation between macroscopic strain hardening and micromechanical behavior in gradient-/hetero-structured materials.

Microstructure evolution and mechanical properties of martensitic stainless bearing steels with different carbon nitrogen ratios

This study investigates the effect of adjusting the carbon nitrogen ratio on the microstructure and mechanical properties of martensitic stainless bearing steels, keeping the equivalent total carbon and nitrogen content. The results demonstrate that the sample with nearly equal weight percentages of C and N exhibits optimal comprehensive performance, achieving impressive yield strength, ultimate tensile strength, and uniform elongation of up to 1806.5 MPa, 2279.3 MPa, and 4.5%, respectively. Distinct phase ratios and morphologies observed across the three C/N ratios after identical heat treatment process suggest varying intrinsic mechanisms due to differences in C and N solid solubility in the matrix. The specimen with almost balanced C and N shows the highest interstitial atom solubility in the austenite phase, stabilizing austenite and lowering stacking fault energy. Abundant fine twins in martensite and stacking faults in austenite contribute to increased elongation without compromising strength. In contrast, specimen with higher N/C ratio exhibits numerous nitrides, limiting N atom solid solution in austenite during austenization, resulting in martensite with twins and dislocations. Specimen with higher C/N ratio shows extensive carbide precipitation and mainly dislocation-type martensite. The study deepens the understanding of C and N interactions in advanced bearing steels and provides a foundation for improving mechanical properties of such steels.

Experimental study on seismic performance of bridge pier with new HRB650E high-strength steel bar

To facilitate the application of high-strength steel in reinforced concrete bridge structures, this study explores the seismic performance of full-scale HRB650E high-strength reinforced concrete bridge piers. Initially, monotonic tensile tests were conducted on HRB400 and HRB650E steel rebars with the same slenderness ratio to analyze the differences in their mechanical properties. Subsequently, quasi-static cyclic tests were carried out on four square full-scale RC bridge piers to examine the influence of new high-strength rebars, stirrup ratios, and axial load ratios on the seismic performance. Based on the experimental results, a hysteresis model suitable for HRB650E reinforced concrete columns was developed. The findings indicate that the HRB650E steel bar exhibited lower uniform elongation and fracture elongation compared to HRB400 steel bar. The displacement at which HRB650E piers reached crack damage was 36 % higher than that of HRB400 piers, and they also showed lower residual displacements at all load levels. The maximum lateral load capacity and the ductility coefficient of HRB650E piers increased significantly compared to HRB400 piers. While the initial secant stiffness of both types was comparable, HRB650E piers exhibited a slower rate of stiffness degradation, resulting in higher secant stiffness at the ultimate state. They also demonstrated 35 % higher cumulative energy dissipation at the ultimate state. When the stirrup ratio of HRB650E piers was increased from 1.1 % to 1.7 %, there was a slight reduction in residual displacement, a small increase of the yield strength, and a minor improvement in the maximum lateral load capacity. Furthermore, a higher stirrup ratio was observed to improve energy dissipation levels at all loading stages. Increasing the axial load ratio of HRB650E piers from 0.1 to 0.2 allowed the piers to withstand greater deformations at the same repairable ultimate state, with significant increases in yield strength, maximum lateral load capacity, initial secant stiffness, and secant stiffness at the ultimate state, but a small increase in the cumulative energy dissipation. The hysteresis model for HRB650E RC columns, based on experimental data, exhibited good computational accuracy.

Role of severe plastic deformation on mechanical behavior of irradiated materials: A case study with Nb-1Zr alloy

In this investigation, the effect of 5.6 MeV proton irradiation on the microstructure and mechanical properties of coarse grained (CG) and nanocrystalline (NC) Nb-1wt.%Zr (NZ) has been analysed. Bulk nanocrystalline microstructure was obtained by subjecting the alloy to room temperature high pressure torsion under 6 GPa hydrostatic pressure and 5 rotations. The CG and NC samples were irradiated at doses of 1.9 × 1017 p/cm2 and 1.8 × 1017 p/cm2, respectively. Microstructural parameters like crystallite size, dislocation density, and dislocation arrangements were studied in detail using X-ray line profile analysis (XLPA) by Convolutional Multiple Whole Profile (CMWP) fitting. Microscopic observations were made with electron microscopy techniques in the scanning and transmission modes. Differential Scanning Calorimetry (DSC) was performed to estimate the concentration of vacancies after HPT processing and irradiation. Tensile tests of irradiated CG and NC irradiated samples were performed and compared to those in unirradiated conditions. In the NC condition, not only did the irradiated sample show higher ultimate tensile strength but also twice the amount of uniform elongation as compared to the irradiated CG sample. The fracture surface clearly exhibited this higher plasticity post-irradiation in the NC samples. The change in deformation mechanisms due to nano-structuring of the microstructure has been anticipated to be a reason for the increase in ductility in a single-phase alloy has been explained thereafter.

Achieving a remarkable strength–ductility combination in a novel casting AlCoCrNi high entropy alloy

We prepared a novel cast high-entropy alloy (HEA) that comprises a dual-phase microstructure with L12 and B2 phases. Our designed HEA achieved a remarkable strength–ductility balance (tensile strength of ∼1025 MPa and uniform elongation of ∼30 %, which well outperforms many as-cast HEAs including arc-melting and directly cast HEAs.

Stepwise warm rolling for synergistic strength and ductility enhancement in heterolamellar medium-Mn steel

Medium manganese steel represents a promising third-generation advanced high-strength steel. However, achieving excellent plasticity in high-yield-strength medium manganese steel remains challenging, particularly with lower alloying element contents. In this study, we employed an innovative stepwise warm rolling process on 5Mn medium manganese steel, developing a heterolamellar microstructure along the rolling direction. The resulting steel exhibited a yield strength exceeding 1.5 GPa while maintaining a uniform elongation of approximately 29%. The high yield strength is attributed to fine lamellar grains with high dislocation density, while the excellent uniform elongation is due to the synergistic effect of multiple plastic deformation mechanisms, which promoted prolonged strain hardening and delayed the onset of necking. These mechanisms include hetero-deformation induced (HDI) hardening generated during the early deformation of the heterolamellar structure, transformation induced plasticity (TRIP) effect-induced work hardening, and delamination cracking that alleviates interface strain concentration and delays material failure. Collectively, these mechanisms enabled the material to achieve an exceptionally high product of yield strength and uniform elongation of 45 GPa·%. This work provides new insights into the design of high-strength, ductile medium manganese steels, advancing the application of high-performance medium manganese steels.

Effects of Ca contents on microstructures and mechanical properties of friction stir processed Mg alloys

Ca alloying is beneficial for improving the uniform elongation for friction stir processed (FSPed) Mg-4Al-2Sn-xCa (0, 0.5, 1.0 and 1.5 wt.%) (AT42-xCa) alloys. Coarse CaMgSn and Al2Ca particles in as-cast AT42-xCa alloys lead to a sharp decrease in elongation. Friction stir processing (FSP) is effective in improving strength and elongation by refining grain structure along with CaMgSn and Al2Ca particles, and inducing grain orientations with high Schmid factors for basal slip. Consequently, FSPed AT42-0.5Ca alloy exhibits simultaneously enhanced ultimate tensile strength (∼224 MPa) and elongation (∼30.9%). Compared to the Ca-free alloy, 0.5 wt.% Ca alloying increases the heat input and promotes the dislocation recovery, reducing residual dislocations. Nano-sized CaMgSn precipitates in grain interiors inhibit the dynamic recovery of dislocations during tensile, facilitating the work-hardening ability. Besides, high Schmid factors facilitate basal dislocation slips. Therefore, high EL is primarily due to the dislocation-free fine grain (∼2.7 μm), refined CaMgSn particles (micron-sized particles (∼1.3 μm) and nano-sized precipitates (∼55 nm)) and high Schmid factors (∼0.446) for basal slips.

Synchrotron X-ray radiation study of retained austenite stability and the effect on fatigue behavior of bainitic railway steels

The effect of retained austenite stability on the fatigue performance was studied in bainitic rail steel subjected to different heat treatments, including normalizing at 900 °C and normalizing at 900 °C combined with tempering at 320 °C. The normalized steel had yield strength of 851 MPa, tensile strength of 1131 MPa, uniform elongation 7.0 %, and total elongation 17.5 %. Tempering the steel at 320 °C resulted in similar strength and plasticity compared to the normalized condition. However, the fatigue performance of steel was improved significantly after tempering. The ultimate fatigue stress (endurance limit) after 1 × 107 cycles was 671 MPa, which was 38 MPa greater than the normalized steel. Microstructural analysis revealed similarities between normalized and tempered matrices at crystallographic interfaces and grain boundaries. Synchrotron X-ray radiation indicated that the initial retained austenite content was ∼15.5 % in both normalized and tempered conditions. However, at tensile stress of 800 MPa, the amount of retained austenite transformed in the normalized steel was ∼4 %, which was twice that of the tempered steel. The enhancement of retained austenite stability was an important aspect in improving the fatigue performance. The analysis of interphase spacing showed that the strain in the normalized matrix synchronized with the retained austenite, and the stress was concentrated in the retained austenite, which promoted transformation of retained austenite. The matrix of tempered steel was strained first, which prevented stress concentration in the retained austenite and rendered the retained austenite stable.

Enhanced cryogenic mechanical properties of heterostructured CrCoNi multicomponent alloy: Insights from in-situ neutron diffraction

Heterostructured materials (HSMs) has been shown to improve the strength-ductility trade-off of conventional alloys but their cryogenic performance has not been studied during real-time deformation. We investigated heterostructured CrCoNi medium-entropy alloy by in-situ neutron diffraction at cryogenic (77 K) and room (293 K) temperatures. The significant mechanical mismatch at interfaces between fine and coarse grains, due to pronounced grain size disparity, resulted in exceptional yield strength of 918 MPa at 293 K. The yield strength further increased to 1244 MPa at 77 K with an excellent uniform elongation of 34 %. The exceptional strength–ductility combination at 77 K can be attributed to enhanced geometrically necessary dislocation pile-up density boosted from high-mechanical mismatch interfaces, as well as higher planar faults, and martensitic phase transformation. Comparison with homogenous counterparts demonstrates the potential of HSMs as a new strategy to improve the mechanical performance of different materials, including medium-/high-entropy alloys for cryogenic applications.

Influencia de las propiedades mecánicas del acero de alta resistencia en el comportamiento de muros de concreto

The behavior of reinforced concrete walls with high-strength steel (yield strength greater than or equal to 550 MPa [80 ksi]) is evaluated. The influence of yield stress (fy) and the tensile-to-yield strength (ft/fy) are analyzed by means of tests on T-shaped concrete walls. Additionally, the effects of uniform elongation (Esu) and fracture elongation (Esf) are evaluated. Two walls reinforced with Grade 690 or 830 steel (100 or 120) (fy = 690 or 830 MPa [100 or 120 ksi]) and with concrete strength of 55 MPa (8 ksi). Test results were compared with previous tests to validate changes in the Concrete Design Code (ACI 318). The data obtained suggest that walls with high-strength steel have a deformation capacity similar to walls reinforced with conventional steel (fy = 420 MPa [60 ksi]). However, the steel must satisfy ft/fy≥1.2,Esu≤6%yEsf≥10% for the walls to exhibit satisfactory behavior. ILIA: Investigaciones Latinoamericanas en Ingeniería y Arquitectura, No. 01, 2024: 91-99.

Enhancing the strength-ductility synergy of dual-phase Al0.3CoCrFeNiTi0.3 high-entropy alloys through the regulation of B2 phase content

In this study, Al0.3CoCrFeNiTi0.3 high-entropy alloys (HEAs) with different phase contents and microstructures were prepared through cold rolling and recrystallization annealing. This method achieved a synergistic combination of strength and ductility, with the CR1000-1 HEA attaining an ultimate tensile strength of 1175 MPa and a uniform elongation of 21.5 %. In Al0.3CoCrFeNiTi0.3, there exist two distinct phase morphologies: dispersed structure and clustered structure. Using in-situ high-resolution digital image correlation at the microscale, it was observed that local strain in the dispersed structure tends to concentrate along the phase boundaries when a small strain is applied. As the applied strain increases, strain rapidly concentrates in the FCC phase and subsequently in the B2 phase. For the clustered structure, the strain initially concentrates rapidly within the B2 phase and then gradually diffuses into the FCC phase. The low degree of inhomogeneity of the dispersed structure reduces the likelihood of stress concentration and the risk of damage initiation. Furthermore, we observed the synergistic strain hardening effect produced by various deformation mechanisms, such as dislocation pile-ups, dislocation networks, interacting stacking faults, and deformation twins. This study provides valuable insights for the fabrication of dual-phase HEAs with enhanced strength-ductility synergy, applicable to a wide range of engineering applications.

Design of tri-phase lamellar architectures for enhanced ductility in ultra-strong steel

Achieving exceptional ductility in ultra-high strength steels has long been a formidable challenge, particularly when the yield strength reaches 2.0 GPa. In this study, we have designed an innovative tri-phase lamellar microstructure in medium Mn steel that successfully achieves both an ultrahigh yield strength of approximately 2.0 GPa and an impressive uniform elongation ranging from 22.5 % to 24.5 %. The ultra-high yield strength of this steel is primarily due to the ultrafine lamellar grain with high-density dislocations and HDI strengthening resulting from meticulously designed tri-phase lamellae. The remarkable ductility is attributed to the synergistic action of multiple plasticity mechanisms. The inherently excellent plasticity of the lamellar ferrite, in coordination with the lamellar martensite, generates significant HDI hardening, thereby suppressing the onset of necking in the early stages of deformation. During the mid-stage of deformation, high strain activates the transformation-induced plasticity effect in the highly stable austenite, which remains stable due to substantial HDI hardening and effectively mitigates strain localization. In the later stages of deformation, delamination cracking relieves stress accumulation at the interfaces, delaying material failure. These mechanisms elevate yield strength and uniform elongation product to 47.3 GPa·%, showcasing the tri-phase lamellar structure’s potential for ultrahigh-strength, high-ductility steels.