Abstract: High-performance flowable concrete offers special combinations of performance, uniformity, and consistency requirements that cannot be possible by traditional normal slump concrete. It is an advanced concrete than traditional concrete with high workability without segregation, bleeding and it is suitable for placing in structures with congested reinforcement of structure, long distance pumping concrete-like inside NATM tunnel, cross passages, and underground station box concrete structures. Flowable concrete can be flow itself but does not have the self-compacting capability. Flowable concrete required vibration to ease flow to reach each corner of formwork and compaction for achieving a smooth surface finish after deshuttering. Mix proportion of flowable concrete must ensure a good balance between deformability and stability. The behavior of concrete can be affected by the characteristics of selected ingredients in concrete and the mix proportions. It becomes necessary to evolve a procedure for mix design of flowable concrete. The paper presents an experimental procedure for the mix design of flowable concrete for grade M40 and implementation of the same mix at the cast in situ Base slab, Roof slab Rcc walls for underground metro stations, NATM tunnel & cross passages in Mumbai Metro Project, package -UGC-07. The test results for acceptance characteristics of M40 grade flowable concrete such as flow table test, compressive strength at the ages of 7, 28, and 56 days determined, and results are included here. Successful production of temperature control flowable concrete from batching plant, transportation, placement procedures, and proper planning of handling and execution of flowable concrete at the site are presented in this article.
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