Shaping of metal-organic frameworks (MOFs) without obvious mass transfer resistance is crucial for scaled-up adsorption separation process. Herein, mechanically robust ultramicroporous MOF (ZU-901, also termed CPL-1-CH3) beads with hierarchical porosity were structured through the calcium alginate (CA) method, which preserved the adsorption separation performance and demonstrated fast gas diffusion rates. The highly crosslinked networks of CA contributed to the excellent mechanical properties of 95 % ZU-901@CA beads with Young’s modulus up to 1.81 MPa and a low abrasion rate of 0.32 %, superior to that of 95 % ZU-901@HPC extrudates (1.13 %). Compared with powder of ZU-901, the C2H4 capacity of ZU-901@CA beads showed only 3 % loss at 298 K. The C2H4 diffusion time constant of 95 % ZU-901@CA beads (7.06 × 10−3 s−1) was comparable to that of the powders (7.61 × 10−3 s−1) and higher than that of ZU-901@HPC extrudates (2.95 × 10−3 s−1). Breakthrough experiments confirmed that ZU-901@CA beads performed well in the dynamic separation of C2H4/C2H6 binary mixture, and could be easily regenerated at room temperature. In addition, after post modification on the exterior of ZU-901 beads, the water contact angle increased from 0° to 119°. Therefore, the mechanically robust ZU-901@CA beads showed great potential in energy-efficient C2H4/C2H6 separation.
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