Ultralong Multi-walled Carbon Nanotubes Research Articles

High-Area-Capacity Cathode by Ultralong Carbon Nanotubes for Secondary Binder-Assisted Dry Coating Technology.

Thick electrodes with high mass loading and increased content of active materials are critical for achieving higher energy density in contemporary lithium-ion batteries (LIBs). Nonetheless, producing thick electrodes through the commonly used slurry coating technology remains a formidable challenge. In this study, we have addressed this challenge by developing a dry electrode technology by using ultralong multiwalled carbon nanotubes (MWCNT) as a conductive additive and secondary binder. The mixing process of electrode compositions and the fibrillation process of the polytetrafluoroethylene (PTFE) binder were optimized. The resulting LiCoO2 (LCO) electrode exhibited a remarkable mass loading of 48 mg cm-2 and an active material content of 95 wt %. Notably, the thick LCO electrode demonstrated a superior mechanical strength and electrochemical performance. After 100 cycles at a current density of 1/3 C, the electrode still exhibited a capacity retention of 91% of its initial capacity. This dry electrode technology provides a practicable and scalable approach to the powder-to-film LIB electrode manufacturing process.

Effect of ultrasonication time on microstructure, thermal conductivity, and viscosity of ionanofluids with originally ultra-long multi-walled carbon nanotubes

The stability along with thermal and rheological characteristics of ionanofluids (INFs) profoundly depend on the protocol of preparation. Therefore, in this work, the effect of ultrasonication time on microstructure, thermal conductivity, and viscosity of INFs containing 0.2 wt% of originally ultra-long multi-walled carbon nanotubes (MWCNTs) and four different ILs, namely 1-propyl-1-methylpyrrolidinium bis(trifluoromethylsulfonyl)imide, 1-butyl-1-methylpyrrolidinium bis(trifluoromethylsulfonyl)imide, 1-ethyl-3-methylimidazolium thiocyanate, or 1-ethyl-3-methylimidazolium tricyanomethanide, was studied. The INFs were obtained by a two-step method using an ultrasonic probe. The ultrasonication process was performed for 1, 3, 10, or 30 min at a constant nominal power value of 200 W. The obtained results showed that for the shortest sonication time, the highest thermal conductivity enhancement of 12% was obtained. The extended sonication time from 1 to 30 min caused the cutting of MWCNTs and breaking the nanoparticle clusters, leading to a decrease in the average length of the nanotube bundles by approx. 70%. This resulted in a decline in thermal conductivity even by 7.2% and small deviations from the Newtonian behavior of INFs.

Effect of Ultrasonication Time on Microstructure, Thermal Conductivity, And Viscosity of Ionanofluids with Originally Ultra-Long Multi-Walled Carbon Nanotubes

Ionanofluids (INFs) combine the advantages of ionic liquids (ILs) and nanofluids. They are characterized by higher thermal conductivity than pure ILs, as well as non-flammability and enhanced thermal stability than conventional nanofluids. Such an augmentation leads to efficient and safe heat transfer fluids. The stability along with thermal and rheological characteristics of these hybrid systems profoundly depend on the protocol of preparation. Therefore, in this work, the effect of ultrasonication time on microstructure, thermal conductivity, and viscosity of INFs containing 0.2 wt% of originally ultra-long multi-walled carbon nanotubes (MWCNTs) and four different ILs, namely 1-propyl-1-methylpyrrolidinium bis(trifluoromethylsulfonyl)imide, 1-butyl-1-methylpyrrolidinium is(trifluoromethylsulfonyl) imide, 1-ethyl-3-methylimidazolium thiocyanate, or 1-ethyl-3-methylimidazolium tricyanomethanide, was studied. The INFs were obtained by a two-step method usingan ultrasonic probe. The ultrasonication process was performed for 1, 3, 10, or 30 min ata constant nominal power value of 200 W. The obtained results showed that for the shortest sonication time, the highest thermal conductivity enhancement of 12% was obtained. The extended sonication time from 1 to 30 min caused the cutting of MWCNTs and breaking the nanoparticle clusters, leading to a decrease in the average length of the nanotube bundles by approx. 70%. This resulted in a decline in thermal conductivity even by 7.2% and small deviations from Newtonian behavior of INFs.

Quantum dot decorated aligned carbon nanotube bundles for a performance enhanced photoswitch.

Photoactive materials that are triggered by the irradiation of light to generate an electrical response provide an ecofriendly platform to afford efficient power sources and switches. A chemical assembly of well-known elements with aligned carbon nanotube bundles is reported here, which was employed to form an efficient photo-induced charge transfer device. The primary elements of this device are ultra-long multi-walled carbon nanotube (MWCNT) bundles, polyaniline (PANI) thin film coating, and CdSe quantum dots (QDs). Highly ordered and horizontally aligned MWCNT bundles were coated with PANI to enhance charge transfer properties of active QDs in this platform. The obtained device (CdSe-MWCNT@PANI) constructed on a silicon base exhibits highly efficient power conversion capabilities owing to the aligned MWCNT bundle assisted enhanced charge transport pathways generated within the device. The device also shows a short circuit current density (Jsc) of 9.81 mA cm(-2) and an open circuit voltage (Voc) of 0.46 V. The power conversion efficiency (PCE) of the device is 5.41%, and the current response is quite stable, highly responsive, and reproducible.

Octahedral Co3O4 particles threaded by carbon nanotube arrays as integrated structure anodes for lithium ion batteries

Octahedral Co3O4 particles threaded by ultra-long multi-walled carbon nanotube (MWCNT) arrays were prepared by a hydrothermal process and subsequent calcination. The Co3O4 octahedron with the (111) facets attaches to MWCNTs uniformly and closely. The composite can be used as an integrated anode for lithium ion batteries (LIBs) without any other additives (such as conductive additives and polymer binder), which exhibits a high reversible capacity of 725 mA h g(-1) at a current density of 100 mA g(-1), and excellent cyclic stability without capacity degradation over 100 cycles at a current density of 500 mA g(-1). The high performance can be attributed to the unique structure: (i) the ultra-long MWCNT array facilitates fast electron transfer; (ii) the tight adhesion between Co3O4 and MWCNTs prevents particle drifting and agglomeration; (iii) the free space between MWCNTs promotes fast ion transport and alleviates the large volume variation during discharge-charge process. This work demonstrates the great potential of MWCNT arrays as substrate and provides insights for the design and direct use of MWCNT array-based materials in LIBs, which will be helpful for future development of high-performance electrode materials.

Fabrication and mechanical properties of carbon nanotube yarns spun from ultra-long multi-walled carbon nanotube arrays

Carbon nanotube (CNT) yarns have been fabricated by dry spinning from vertically aligned millimeter-long multi-walled carbon nanotube (MWCNT) arrays and their mechanical properties have been studied. By using 2-mm long CNTs and densely packing of CNT yarns we achieved a tensile strength of 1068MPa and Young’s modulus of 55GPa. Our CNT yarns have diameters of tens of micrometers being easy to handle and possessing high effective load capacity up to 0.81N. We discuss mechanical properties of CNT yarns spun from relatively thick MWCNT along with a detailed analysis of various post-spin processes and their effect on CNT yarns characteristics. Also, we point out the difference between mechanical properties of dry spun CNT yarns and conventional spun textile yarns.

Temperature enhanced growth of ultralong multi-walled carbon nanotubes forest

This work demonstrates a method to synthesize ultralong multi-walled carbon nanotubes (MW-CNTs) forest with high growth rate using the three-zone temperature chemical vapor deposition (TZT-CVD). The effect of temperature difference in the TZT-CVD is to sustain the lifetime of the catalyst and hence increase the growth efficiency. By optimizing the growth variables, TZT-CVD produced MW-CNTs forest with a height up to 4.27mm in 60min. The CNT synthesis ratio, an ultimate figure of merit is 712 times and the carbon source consumption is 4% compared to that of single-zone temperature CVD.

Study of Growth Kinetics of Ultra-Long Carbon Nanotube Arrays through Wall Number Statistical Investigation

AbstractThe unique properties of carbon nanotubes (CNTs) strongly depend on their structures. In this study, the growth kinetics of ultra-long multi-walled CNT (MWCNT) arrays by water-assisted chemical vapor deposition (WACVD) has been investigated based on the statistical studies of CNT wall number. It was found that the kinetics of MWCNT arrays in WACVD demonstrated a lengthening and thickening growth. In the linear lengthening stage, CNT wall number remains constant and catalysts preserve the activity; while in the thickening stage, CNTs thicken substantially through the gas phase-induced thickening process and catalysts start to deactivate. The effects of ethylene and hydrogen flow rates on the MWCNT array growth have also been studied. It was found that by changing ethylene flow rate, different linear lengthening stages corresponding to different CNT wall numbers could be obtained. These findings provide experimental solutions to fabrication MWCNT arrays with both selective heights and controllable wall numbers by WACVD.

Extracting subnanometer single shells from ultralong multiwalled carbon nanotubes

We report a simple but powerful method for engineering multi-walled carbon nanotubes (MWNTs) by using manipulation by an atomic-force microscope. The successive shell-by-shell extraction process of ultralong MWNTs allows the exposure of the innermost single-walled carbon nanotubes (SWNTs), which have diameters as small as approximately 0.4 nm. The inner-shell extraction process changes the electrical characteristics of the MWNTs. Whereas the outer hollowed-out nanotubes show either metallic or semiconducting character, the innermost SWNTs of small diameter exhibit predominantly metallic transport properties.