Abstract With the continuous expansion of the construction scale of the State Grid and the gradual improvement of people’s awareness of environmental protection, the power contradictions and disputes caused by the North–South Power Transmission and Transformation Project have become increasingly prominent, which has attracted widespread attention from all walks of life. This study focuses on the development of conductive silicone gel for UHV transmission lines using carbon fiber (CF) powder, carbon black (CB), and carbon nanotubes as fillers, and organic silicone polymer as the matrix. The aim was to address the issues of corona noise and detachment. We prepared a series of conductive silicone gels with different proportions of CF and CB conductive fillers and conducted a comprehensive analysis of their electrical conductivity, tensile performance, hydrophobicity, and rheological properties. The research results demonstrated that the maximum electrical conductivity of the conductive silicone gel was achieved when the CF and CB contents reached a ratio of 2:1. In the case of a 70% organic silicone polymer gel, the electrical conductivity reached 0.73 S/cm, while it increased to 1.17 S/cm in an 80% organic silicone polymer gel. This indicates that optimizing the proportion of fillers can significantly enhance the electrical conductivity of the conductive silicone gel, meeting the requirements of UHV transmission lines. Additionally, the study evaluated the tensile performance, hydrophobicity, and rheological properties of the conductive silicone gel. The results showed that the 70% organic silicone polymer gel exhibited a tensile strength, Young’s modulus, and elongation at a break of 678.6 MPa, 1.3 MPa, and 15.22%, respectively. The corresponding values for the 80% organic silicone polymer gel were 129.9 MPa, 1.6 MPa, and 55.89%. This indicates that the conductive silicone gel possesses excellent mechanical properties and ductility, enabling it to withstand stress and deformation in UHV transmission lines while providing anti-detachment effects. In summary, this study successfully developed a conductive silicone gel that meets the requirements of UHV transmission lines. By optimizing the ratio of CF and CB contents, the electrical conductivity of the gel was maximized. Furthermore, the conductive silicone gel exhibited favorable tensile performance, electrical conductivity, and anti-detachment effects, effectively addressing corona noise and detachment issues in UHV transmission lines. These research findings are of great significance for the design and application of UHV transmission lines.
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