Types Of Surface Textures Research Articles

Hydrophobic surface texture air-liquid phase composite assisted laser processing and tribological properties

In order to improve the surface hydrophobicity and tribological properties of 304 stainless steel, this study used laser processing technology to prepare three types of surface textures (CSA, CM2, CM5) in an air and air–liquid composite environment. By testing the surface quality, wettability and tribological properties of the texture, it was found that the surface quality and interfacial friction control ability of CSA were poor due to the influence of the processing environment. However, due to the air–liquid composite assisted laser preparation, while using the air medium laser processing technology to ensure the texture depth, the scattering effect of bubbles and the influence of negative pressure on the solid–liquid interface during the liquid phase assisted laser processing remove the oxide recast layer and burr on the surface of the sample, and improve the surface quality of the texture, thereby improving the surface friction behavior of the sample. This study promotes the development of surface texture laser processing technology and broadens the application field of 304 stainless steel.

3D-printed surfaces of titanium implant: the fibroblasts response

Ti-6Al-4V (wt%) is the most widely used titanium alloy and its additive manufactured (or 3D printed) parts with near net-shape have provided great advantages for biomedical applications. While the impact of surface roughness on the biocompatibility of 3D-printed Ti-6Al-4V part is recognized, further exploration is needed to fully understand this complex relationship. Hence, this study presents a comprehensive evaluation of as-printed Ti-6Al-4V structures, both with and without surface texturing, with particular focus on the fibroblast response. Alongside a flat surface, or as-printed surface, two different types of surface textures: diamond texture and diamond crystal texture, were meticulously designed and printed through laser powder bed fusion (LPBF). The viability, cell adhesion, and morphology of human and murine fibroblasts seeded on the surface patterns was investigated, as well as the distribution of extracellular matrix (ECM) proteins (collagen I, fibronectin). The results demonstrated that the as-fabricated surface morphologies did not impact fibroblast viability, however, a reduced density of human fibroblasts was observed on the diamond texture surface, likely owing to the upright strut structure preventing cell adhesion. Interestingly, spreading of the human, but not murine, fibroblasts was limited by the remaining partially-sintered powders. The relative intensity of ECM protein signals was unaffected, however, ECM protein distribution across the surfaces was also altered. Thus, the as-printed substrates, particularly with diamond crystal struts, present a promising avenue for the cost-effective and efficient fabrication of Ti-6Al-4V components for medical applications in the future.

Experimental study on the effect of CNT-enriched nanofluid lubrication on the performance of textured cutting tool in the turning of aluminum 7075 alloy

This paper investigates the impact of surface texturing and the use of CNT-enriched nanofluid lubrication on the cutting performance of cemented carbide cutting tools during the turning process of aluminum 7075 alloy. Aluminum 7075 is widely utilized in various industries due to its exceptional properties, including high corrosion resistance, a favorable strength-to-weight ratio, and good formability. However, this alloy tends to excessively adhere to the cutting tool at the tool-chip interface, which negatively affects the machining process. Previous research has proposed different solutions, but the current study focuses on implementing the two most effective approaches to minimize adhesion phenomena. The first approach involves modifying the contact area by creating a pattern on the tool's rake face, while the second approach utilizes CNT-enriched nanofluid lubrication to reduce friction in the tool-chip interface. Various types of surface textures were fabricated on the rake face, and experimental tests were conducted to identify the most effective texture. The findings showed that using textured tools with micro-grooves perpendicular to the chip flow direction, with CNT-enriched nanofluid lubrication, resulted in significant reductions in main cutting force, built-up edge, and surface finish. The decreases were up to 32%, 37%, and 19%, respectively, compared to dry turning conditions.

Improving the Antifriction Behaviors of Steel by Hybrid Treatments of MoS2 and Surface Texture

Abstract: In the present paper, the composite coatings with MoS2 and graphite in the epoxy resin were deposited on the textured surface of steel by laser and wire-electrode cutting technology to improve the anti-friction behaviors of the steel. The influences of the content of MoS2 and graphite and the types of surface texture on the anti-friction behavior were studied systematically. The experimental results show that the textured specimens with 1 mm space line and pentagon shape pore exhibit low friction behaviors under dry friction. CoF (coefficient of friction) of the pore and line textured with high content of MoS2 and graphite is reduced by 27.7% and 42.3% under dry friction and by 30.0% and 33.3% under starved lubrication, respectively. CoF of the texture and coating duplex-treated steel is much lower than that of the untreated steel due to the solid lubrication of MoS2 and graphite under dry friction. The possible antifriction and antiwear mechanism is discussed. It is concluded that the duplex-treated steel with the texture and coating exhibits good anti-friction behaviors and the composite coatings with solid lubricant are beneficial to improve the tribological properties of steel under starved and dry friction testing conditions. It is shown that hybrid surface treatment with the texture and solid lubricant coating is an effective way to improve the tribological properties of steel. Solid lubricant coatings deposited on the textured surface can be applied to improve the antifriction behaviors of steel under starved lubrication and dry friction.

Tool–workpiece separation characteristic and surface generation in ultrasonic assisted milling

Ultrasonic assisted machining is an eco-friendly surface texture fabrication method with low machining cost, high-accuracy precision, and efficiency. This study analyzes the surface texture formation in feed direction ultrasonic vibration assisted milling (FUVAM) and elliptical ultrasonic vibration assisted milling (EUVAM). The trajectories of the single and adjacent tool tips in FUVAM are analyzed. Furthermore, the tool–workpiece separation mechanism in EUVAM is discussed. Moreover, a 3D surface topography model of EUVAM is applied to study the influences of machining parameters on the ultrasonic machining topography. The experiments of conventional milling (CM) and EUVAM are carried out and different types of surface textures are successfully fabricated on Ti-6Al-4V using EUVAM. The results of the response surface indicate that the surface roughness shows an increasing trend with higher spindle speed, but decreases with improved feed speed and cutting depth. Compared with CM, the chips generated in EUVAM have the characteristics of small width and low bending degree. This work is expected to provide some guidance for the selection of machining and vibration parameters during ultrasonic assisted milling.

Friction Optimization of Talc Powder-Reinforced Elastomers for Prosthetic Foot Application

Patients with lower limb amputation usually use prosthetic feet. Elastomeric material is an important part of prosthetic feet since it can determine their safety and lifetime. The elastomeric material should have high friction for safety, and at the same time it should have low wear for a longer lifetime. This research is aimed to study the optimum formulation of talc-powder-reinforced silicone elastomer to obtain high friction during sliding contact. The Taguchi orthogonal array L9 formula is used to achieve the aforementioned goal. The experiments use multiple parameters, namely, the type of silicone, the type of surface texture, the amount of catalyst, and the amount of talc powder. The results show that the combination of RTV 683, a smooth texture, 4% of catalyst, and 60% of talc powder is the most optimum composition to obtain the highest frictional force. It has a higher friction force in comparison with the imported products, and, at the same time, it has comparable wear with the imported products. The hardness of the optimized materials is comparable with the imported products. However, the tensile and tear strengths of the optimized materials need to be improved.

Implication of Scanning Electron Microscopy and Light Microscopy for Morphology of Some Selected Seed Drugs: As a Tool for Authentication.

The goal of our current study is to use Scanning electron microscopy (SEM) and light microscopy (LM) to evaluate the ultra-micromorphological properties of 14 seed drugs to correctly identify and validate them. There was no previous research on SEM-based evaluation of the selected seeds. These included: Solanum nigrum L., Physalis peruviana L., Cestrum diurrnum L., Withania somnifera L. Dunal, Achyranthus aspera L., Celosia argentia L., Chenopodium murale L., Cyperus alternifolius L., Cyperus rotundus L., Schoenoplectus litoralis (Schrad.) Palla, Oxalis corniculata L., Catharanthus roseus L., Canna indica L., and Parthenium hysterophorus L. belonging to 7 families (Solanaceae, Amaranthaceae, Cyperaceae, Oxalidaceae, Apocynaceae, Cannaceae, and Asteraceae). Quantitative characters (length, width, and weight of seeds) as well as qualitative characters (seed shape, color, texture, and surface level of seeds) were analyzed. Seeds length ranged from 0.6 μm (C. indica) to 2.4 μm (A. aspera) while, the seeds width and weight ranged from 0.6 μm (C. indica) to 1.8 μm (W. somnifera) and 0.03 g (C. indica) to 3.7 g (C. argentia), respectively. The SEM revealed many types of surface texture. Five types of surface levels (raised, regular, smooth, rough, and ill-defined pattern) were observed in seeds. The variation was found to be quite significant for the taxonomic demarcation at generic and specific levels. SEM could be a valuable approach for hidden morphological features of seed drugs, which could aid further exploration, appropriate identification, seed taxonomy, and authenticity. SEM and LM also play an important role in drug discovery and development.

A Method for Detrital Corundum Characterization in Sediments: Case Study of the Gem Mountain Mine Placer Sapphire Deposit (Rock Creek, Montana, USA)

AbstractA new, comprehensive approach to characterizing detrital corundum in sediments and placer deposits is outlined and applied to a sample of poorly sorted, mud-supported colluvium rich in rhyolite tuff clasts from the sapphire-producing layer at Gem Mountain Mine, Rock Creek, Montana. High angularity and the predominance of inherited surface features indicate that corundum was not abraded during transport, consistent with deposition by mass wasting. Corundum grain abundances per 10 kg of sediment (rounded to nearest whole number) are as follows: 4–8 mm (1 grain), 2–4 mm (12 grains), 1.0–2.0 mm (10 grains), 0.5–1.0 mm (43 grains), 0.25–0.50 mm (90 grains), 0.125–0.250 mm (480 grains), and <0.125 mm (55 grains; underrepresentation due to poor recovery). The ∼ 50× abundance of corundum in <2 mm size fractions relative to the >2 mm size fraction of potential economic interest suggests that fine-grained corundum may have potential as a pathfinder for gem corundum deposits in heavy mineral surveys. Corundum grains are transparent and divided into four types by surface texture and extent of crystal face development: (1) rounded with frosted surface, anhedral/subhedral; (2) angular with hillocky/irregular surface, anhedral/subhedral; (3) angular subhedral grains with glassy curved faces; and (4) angular, idiomorphic blue grains (all <1 mm). Surface texture Types 1–3 occur in pastel-colored corundum (green, yellowish-green, yellow, colorless) and are the result of dissolution subsequent to euhedral crystal growth. Mineral inclusions in corundum include: pastel corundum – biotite (variable Fe, Mg, Ti, F contents), plagioclase feldspar (andesine-labradorite), rutile, hercynite; blue corundum – alkali feldspar, rutile, zircon, ilmenite, apatite, spinel. Corundum uncommonly occurs in composite grains with biotite, plagioclase, and K-feldspar. Rhyolite occurs as a partial encrustation on one corundum grain. Rock Creek corundum may have originated from partially melted metapelite in a metamorphic basement, and incorporated and transported to the surface by rhyolitic magmas. Due to scant geologic context and an absence of radiometric age data, the proposed genetic model remains highly speculative.

Influence of hydroxyapatite composite coating on the textured surface of patient specific dental implant: An in silico 3D finite element study

Titanium dental implants are one of the best replacements for the natural teeth. It can reduce early failures compared to other implant materials. During mastication, generally, implant loosening occurs between the bone and the implant surface. Therefore, to resolve this issue, surface modification of the implant surface was done which can provide better bonding between the implant and the bone. In this study, we designed five different types of surface texture on the implant and compared them with the solid non-textured implant. In addition to that, we used four different hybrid composite coating materials along with hydroxyapatite, for better osseointegration and bone formation. Thus, we modeled a bony structure like mandible using solid modeling technique. We considered average biting force of 250 N with different bone conditions. After the analysis, it has been observed that ‘U’ and ‘V’ shape textures exhibited the optimized textures for dental implant with coating combination of HA1.5TO1.5SR and HA3Sr for weak and very weak bone conditions. The coating for straight and dome shaped textures for strong and very strong bone conditions showed better results, whereas ‘U’ shaped and dome shaped textures showed better results for normal bone condition.

Theoretical Analysis and Experimental Research of Surface Texture Hydrodynamic Lubrication

The research on surface texture is developing from single macro-texture to composite micro-nano texture. The current research on the anti-friction mechanism and theoretical models of textures is relatively weak. Studying the characteristics of different types of surface textures and determining the applicable working conditions of each texture is the focus of current research. In this paper, a mathematical model of hydrodynamic lubrication is established based on Navier–Stokes equations. The FLUENT software is used to simulate and analyze the four texture models, explore the dynamic pressure lubrication characteristics of different texture types, and provide data support for texture optimization. The key variable values required by the mathematical model are obtained through the simulation data. The friction coefficient of the texture under different working conditions was measured through friction and wear experiments, and the mathematical model was verified by the experimental results. The research results show that circular texture is suitable for low to medium speed and high load conditions, chevron texture is suitable for medium to high speed and medium to high load conditions, groove texture is suitable for high speed and low load conditions, and composite texture is suitable for high speed and medium to high load conditions. Comparing the experimental results with the results obtained by the mathematical model, it is found that the two are basically the same in the ranking of the anti-friction performance of different textures, and there is an error of 10%−40% in the friction coefficient value. In this study, a mathematical model of hydrodynamic lubrication was proposed, and the solution method of the optimal surface texture model was determined.

Effect of ceramic surface texture on the tribological property of ceramics and carbon fiber reinforced silicon carbide ceramic matrix composite (C/SiC)

Three processing methods including grinding, polishing, laser engraving were used on ZrO2 and Si3N4 surfaces. Two types of surface textures were obtained including micro dimples and micro grooves through the laser engraving. Therefore, the friction experiments of the eight surfaces mated with C/SiC were conducted under a dry condition at ambient temperature. The results indicated that surface texture does not necessarily have a positive effect on the tribological properties which are largely influenced by the countrpart materials and the texture type. Ground ZrO2-C/SiC and Si3N4 with micro dimples-C/SiC have a better tribological property, and the former shows the best performance during the tests. The formation and the falling off of wear debris are accompanied with the whole friction process while C/SiC rubbing against Si3N4 disc with micro dimples thus resulting in a worse result.

Improving wettability, antibacterial and tribological behaviors of zirconia ceramics through surface texturing

3 mol% yttria-stabilized tetragonal zirconia polycrystal (3Y-TZP) ceramics are promising restorative materials being extensively used for fabricating dental prosthodontics. However, peri-implant inflammation and the severe abrasive wear on occlusive natural teeth are two critical problems in the clinical application of zirconia dentures. The paper aims to improve the antibacterial and tribological performance of 3Y-TZP ceramics through laser surface texturing. Three types of surface textures, including micro-honeycombs, micro-composite grids, and micro-grooves, were fabricated onto the zirconia specimens. The effects of different microtextures on the surface behaviors, including wettability, bacteria adhesion, and wear behavior, of 3Y-TZP ceramics were rigorously studied. The results indicate that the introduction of microtextures can change the solid-liquid contact of the zirconia surface, thus affecting its wettability. Wettability is a decisive factor that determinines the antibacterial behavior of textured zirconia ceramics. A hydrophobic surface is more conducive to inhibiting the adhesion, extension, reproduction of bacteria and thus achieves a superior antibacterial performance. The examined microtextures yield the improvement of wear resistance for the zirconia ceramics, but their performances depend on the texture density and the structural strength. The results obtained can provide technical guidance for the design and application of microtextures in the restorative dental fields.

Consumers’ Willingness to Pay for Tactile Impressions: A Study Using Smartphone Covers

This study examines in what way tactile impressions affect consumers’ willingness to pay for a product. We used a sample of 139 students and staff from a large university in Japan. Participants, who are also consumers of smartphone covers, were asked to share their willingness to pay for smartphone covers with four types of surface textures (A, B, C, and D) when the reference smartphone cover price was either 100 yen or 1,000 yen (1000 yen = 7.89 EUR). The smartphone covers were differentiated by surface smoothness, height, slipperiness, dampness, granularity, stickiness, and dryness. The results showed that respondents were willing to pay a premium for most of the textures. Furthermore, our study found that consumers’ willingness to pay for a surface texture depends on demographic and socio-economic features. This study’s results provide preliminary evidence on the value of tactile impressions, providing a foundation for more comprehensive studies in the future.

Bond Strength Analysis of Repaired Concrete based on Polymerization of Glycoluril Formaldehyde

Repairing old concrete include the correct choice of material and methodology adopted which may not affect the quality providing monolithic condition for old and new concrete. This study investigates two different parameters such as the impact as well as the optimum usage of new polymer glycoluril-formaldehyde as bonding material. Second one is about to understand the surface preparation for increased bonding strength at the interfacial area of old and new concrete. Five different types of surface textures are used to estimate the bond strength such as plane, lined, waved, grid and chipped. Glycoluril aids as a bonding material in both old and new concrete, and it is introduced at 0%, 1%, 2%, 3%, and 4% into the cement mixture. When the surface preparation creates a rough surface, it helps in repairing the concrete with the help of polymerization of glycoluril formaldehyde which promotes the enhancement of bond strength and slant shear. The bond strength of the specimens was measured by slant shear method in compression as well as tension for a period of 1, 2 and 4 weeks of new concrete. The results indicated that the highest bond strength was achieved in 3 percentage addition of glycoluril and grid patten substrate preparation.

Effects of textured cylinder liner piston ring on performances of diesel engine under hot engine tests

It has great significance on the performance of cylinder liner-piston ring (CLPR) friction pairs with the different surface textures and affects the service life, reliability, and economy of diesel engines. However, most studies on the surface texture applied to CLPR have concentrated on simulated tests and computations, and the actual hot engine tests were ignored. The aim of this study was to gain insights into the interactions between different types of surface textures and the performance of diesel CLPRs under hot engine conditions. Three types of thread groove textures on cylinder liner surfaces with different widths, including 1, 2, and 3 mm, and a circular dimple texture on a piston ring with a depth of 100 μm were designed and machined, and were then tested under hot test conditions using a four-stroke diesel engine. To investigate the performance of diesel engine using different types of surface textures, the wear mass loss of the piston ring, worn surface morphologies and wear depth of the cylinder liner, exhaust gas emissions performance, and vibration performance of the diesel engine were obtained. Compared with untextured CLPRs, the experimental results indicated that appropriate surface texture (e.g., 3 mm wide grooved texture) significantly affected the comprehensive performance of the diesel engine. These findings will aid in understanding the performance impact of surface texture on diesel under hot engine conditions as well as its actual application to diesel engines.

An experimental study on tribological properties and air tightness of co-textured cylinder liner-piston ring on an engine tester

The performance of cylinder liner-piston ring (CLPR) affects the efficiency of marine engine greatly. An experimental study on textured CLPR was conducted to seek insight into the operation reliability of CLPR. Three types of surface texture, groove texture on cylinder liner, dimple texture on piston ring, and co-texture on both sides, were processed. A series of tests were then carried out on an engine tester. Three characterization parameters, contact resistance, worn surface topography on cylinder liner, and cylinder pressure were used to describe the CLPR tribological properties and air tightness. The results showed that the three textures all improved tribological properties. Compared to the non-textured surface, the contact resistance of the three textures increased 30.7%, 71.7% and 98.4% on average. The wear resistance of dimple texture was weaker than that of groove texture. Air tightness was closely related to oil film pressure. At dead centre, the cylinder pressure of the three textures respectively was optimized by 4.6 kPa, 7.8 kPa and 12.3 kPa averagely. The co-texture was shown to combine the advantages of groove texture with the advantages of dimple texture, which provided the surface with improved oil film distribution and more efficient debris trapping, resulting in the optimum tribological properties and air tightness among the three textures.

Reduction of Influence of the High-Frequency Noise on the Results of Surface Topography Measurements.

The influence of errors in the processes of detection and then reduction of surface topography measurement noise is of great importance; many research papers are concerned with the definition of this type of measurement error. This paper presents the influence of high-frequency measurement noise, defined for various types of surface textures, e.g., two-process plateau-honed, turned, ground, or isotropic. Procedures for the processing of raw measured data as a detection of the high-frequency errors from the results of surface topography measurements were proposed and verified (compared) according to the commonly used (available in the commercial software of the measuring equipment) algorithms. It was assumed that commonly used noise-separation algorithms did not always provide consistent results for two process textures with the valley-extraction analysis; as a result, some free-of-dimple (part of the analyzed detail where dimples do not exist) areas were not carefully considered. Moreover, the influence of measured data processing errors on surface topography parameter calculation was not comprehensively studied with high-frequency measurement noise assessments. It was assumed that the application of the Wavelet Noise Extraction Procedure (WNEP) might be exceedingly valuable when the reduction of a disparate range of measured frequencies (measurement noise) was carefully considered.

PVC and POM gripping mechanisms for tension testing of FRP bars

The present study pertains to the introduction of two new types of grip adaptor for universal testing machines, namely Polyvinyl Chloride (PVC) and Polyoxymethylene (POM) grip adaptors, and their application to tension testing of FRP bars with different fiber and surface finish types. The tabs are connected to the FRP bar sample with the help of mechanical anchors, i.e. bolts. These new adaptors offer vital superiorities over the existing end tab designs (anchors with filling material or mechanical anchorage), including the reduction in the time and labor for production, reusability and the mild nature, i.e. low hardness of the tab material, which retards and even prevents peeling and crushing in the gripping regions of an FRP sample. The methods were successfully applied to FRP bars with different types of fiber (CFRP, GFRP and BFRP) and different types of surface texture (ribbed, wrapped, sand-coated and wound). The test results indicated that the both types of end caps prevented slip of the bar, crushing and peeling in the gripping zone. The mechanical properties from the material tests with the new caps were in perfect agreement with the ones from the material tests with steel tubular caps.

Engineering plastic gripping mechanism for tension testing of FRP bars

A new grip adaptor, made of an engineering plastic Cast Polyamide 6 (PA6G), was developed for tension testing of FRP reinforcing bars. The new adaptor offers several advantages over conventional anchors, including the ease of application and reuse, being economical, no need for skilled labor, smaller difference between the hardness of the adaptors and sample. Bars with three different diameters (6, 8 and 12 mm), three types of fiber (Carbon, Glass and Basalt) and four types of surface texture (ribbed, wound, fine-sand coated and coarse-sand coated with widely-spaced wrapping) were tested to failure under uniaxial tension. Two identical bars were tested for each combination of parameters (fiber type, surface texture and bar diameter), one with PA6G and the other with grout-filled steel anchors. The tests indicated that the proposed method was able to ensure FRP bars to reach their tensile capacities and fail by rupture without crushing in the gripping regions and pull-out from the jaws of the testing machine. The modulus of elasticity, tensile strength and ultimate strain values of the bars with PA6G anchors were in rather close agreement with the respective values of specimens with conventional steel anchors. This close agreement, i.e. mostly a difference below 5%, implies the success of the proposed method. Among all tested bars, only the ribbed ones failed in the gripping regions in the presence of both anchors as a result of the limited contact surface (rib area), pointing out the need for the use of longer anchors for ribbed bars.

The Possibility of Both Low Friction and Low Leakage by Surface Texture of Mechanical Seals in Blood

Mechanical seal is installed in EVAHEART®, one of left ventricular assist device, which supports the role of original human heart. Low friction and low leakage are both required for mechanical seal for ventricular assist device to realize longer battery lifetime and less maintenance. In this study, several types of surface texture by combination of laser-induced periodic surface structure (LIPSS) and μm-scaled undulation were fabricated as surface texture on sealing surface of SiC-made seal rung. Friction and sealing properties were investigated by test apparatus specialized for mechanical seal for ventricular assist device. As a result, surface texture which has parallel LIPSS and μm-scaled undulation shows decreasing friction coefficient in blood. Furthermore, decreasing leakage rate was detected simultaneously. On sealing surface, native and thin protein film which consists of uniformly distributed albumin and fibrinogen was made. Therefore, possibility for low friction and low leakage was suggested and control of protein adsorption on sealing surface of mechanical seal was found to be crucial to realize low friction and low leakage.