In recent years, the gas-liquid interface self-assembly method has emerged as a recognized and efficient technique for preparing two-dimensional monolayer colloidal crystals. However, challenges such as limited preparation area, dependence on complex equipment, and high costs persist in the conventional preparation process. This paper proposes a straightforward, rapid, and cost-effective method to implement a gas-liquid-solid three-phase interfacial self-assembly strategy. This approach enhances the gas-liquid interfacial self-assembly method, allowing for the preparation of large-area, high-quality single-layer colloidal crystals (>10 cm2) without using any surfactant. The gas-liquid-solid three-phase interfacial self-assembly process was analyzed in detail, and it was found that the main factors affecting the quality of the monolayer colloidal crystals were the volume ratio of PS colloidal solution to ethanol and the self-assembly temperature. It was shown that the optimal self-assembly conditions were achieved after dispersion by ultrasonic dispersion in a water bath at 32 °C–30 °C at a volume ratio of 1:2.5 of PS colloidal solution to ethanol. In addition, particles of various sizes can be prepared by this method to produce tightly arranged monolayer films that can be transferred to a variety of different substrates with great versatility. The demonstrated efficiency of this self-assembly method underscores its significant potential for application in large-scale manufacturing and practical industrialization.
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