This numerical simulation studies a homogenous and single-phase nanofluid's turbulent flow and heat transfer behavior in a three-dimensional rectangular microchannel. This study's main purpose is to investigate the use of rectangular winglet angles on flow path and its effect on turbulent flow regime and heat transfer parameters. In the current study, the Reynolds number, winglet attack angle (θ), and twisted angle range (α) (or Pitch angle) from 3000 to 12000, 30°≤ θ ≤ 60°, and 15°≤α ≤ 45°, respectively. Also, Cu nanoparticles with volume fractions of 0–4% are used in water as the base fluid. Results of this study show that heat transfer and flow physics of cooling fluid are affected by the variations of attack angle and winglet twist, and the creation of secondary flows leads to the mixture and deviation of flow. A decrease in the attack angle of the winglet causes the creation of strong vortexes and an increase in Nusselt number and heat transfer. In all investigated situations, with the angle of attack constant, increasing the twist angle can improve the Nusselt number between 11 and 18 percent. Also, increasing the angle of attack of the winglet from 30 to 60° can reduce the Nusselt number by 4–8 percent. The results indicate that changing the winglet angle increases the friction coefficient, and at higher Reynolds numbers, this parameter decreases. Also, by increasing Reynolds number, the ratio of friction coefficient to Nusselt number reduces, leading to the decrease of performance evaluation criterion (PEC).
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