Addition Of Tungsten Research Articles

Optimization of Sol-Gel Catalysts with Zirconium and Tungsten Additives for Enhanced CF4 Decomposition Performance.

This study investigated the development and optimization of sol-gel synthesized Ni/ZrO2-Al2O3 catalysts, aiming to enhance the decomposition efficiency of CF4, a potent greenhouse gas. The research focused on improving catalytic performance at temperatures below 700 °C by incorporating zirconium and tungsten as co-catalysts. Comprehensive characterization techniques including XRD, BET, FTIR, and XPS were employed to elucidate the structural and chemical properties contributing to the catalyst's activity and durability. Various synthesis ratios, heat treatment temperatures, and co-catalyst addition positions were explored to identify the optimal conditions for CF4 decomposition. The catalyst composition with 7.5 wt% ZrO2 and 3 wt% WO3 on Al2O3 (3W-S3) achieved over 99% CF4 decomposition efficiency at 550 °C. The study revealed that the appropriate incorporation of ZrO2 enhanced the specific surface area and prevented sintering, while the addition of tungsten further improved the distribution of active sites. These findings offer valuable insights into the design of more efficient catalysts for environmental applications, particularly in mitigating emissions from semiconductor manufacturing processes.

Ceria-zirconia solid solution supported platinum catalysts for toluene oxidation: Studying the improved catalytic activity by tungsten addition

The catalytic oxidation of toluene at low temperatures is still an urgent issue to be solved. The key to addressing this issue is the preparation of a high-efficiency catalyst. Herein, ceria-zirconia (CZ) solid solution supported platinum (Pt) catalysts were prepared by citric acid (C)-assisted impregnation method. Surprisingly, the catalytic oxidation activity of the catalyst for toluene combustion significantly improved after introducing W into Pt-C/CZ. In addition, introducing W improved the redox property of the Pt-based catalyst, optimized the distribution of the oxygen vacancies, increased the average particle size of the catalyst particle, modulated the valence state and electronic structure of Pt, elevated the surface lattice oxygen activity, increased the number of surface moderate acidic sites and enhanced toluene adsorption capacity. In this study, the electronic structure of the Pt active site is modulated by introducing a W promoter, providing valuable guidance for the rational design of efficient noble metal catalysts.

Minor tungsten addition enhances corrosive resistance in CoCrFeNi high-entropy alloy at elevated seawater temperature

Most research on the corrosive CoCrFeNi high-entropy alloy (HEA) has mainly modulated element species and atomic concentration recently. However, the corrosive resistance of the passive film in the elevated temperatures environment inevitably need to be extensively explored for application. In this work, the microstructure and corrosion behavior in the elevated temperatures of face-centered cubic (FCC) CoCrFeNiWx (x = 0 and 0.2) HEAs are investigated. The mechanism of passivation layers on the corrosion behavior of HEAs is further discussed for comparison to the alloy of addition tungsten. Through potentiodynamic polarization curves in 3.5 wt% NaCl solution from 25 °C to 70 °C, the addition of tungsten can raise the critical pitting temperature, while maintaining a lower passivation current density and a larger passivation range at the same time. The high resolution X-ray photoelectron spectrometer (HRXPS), electrochemical impedance spectroscopy (EIS) and scanning electrochemical microscopy (SECM) are all conducted to analyze the passivation composition and chemical reaction of the present alloys detailly. The CoCrFeNiW0.2 HEA exhibits the uniform Cr2O3 layer on the FCC matrix; the proportion of dispersive WO3 layer on the μ phase precipitates form a double-layer passive film under elevated temperature in 3.5 wt% NaCl. It shows that the synergistic effect of the double-layer passive film significantly enhances the pitting and corrosive resistance in this HEA.

AUBERT & DUVAL PER72

Abstract Aubert and Duval PER72 (NiCr18Co15TiMoAI alloy) is a precipitation hardening, nickel-base superalloy. The alloy is solid solution strengthened by additions of chromium, cobalt, molybdenum, and tungsten, while additions of titanium and aluminum provide precipitation strengthening. Aubert & Duval PER72 combines high strength with metallurgical stability as demonstrated by excellent impact strength retention after long exposures at elevated temperatures. It also exhibits good oxidation resistance, as well as excellent resistance to sulfide corrosion. This datasheet provides information on composition, physical properties, elasticity, and tensile properties. It also includes information on low temperature performance, high temperature performance, and corrosion resistance as well as forming and heat treating. Filing Code: Ni-787. Producer or source: Aubert & Duval S.A. (a member of the Eramet Group).

Optimized energy storage with hydrothermally synthesized metal sulfide nanocomposite electrodes

Supercapacitors exhibit impressive energy storage capabilities, providing high power density and quick charge/discharge cycles across various applications, including electronics and renewable energy systems. Molybdenum disulfide (MoS2) plays a crucial role in enhancing supercapacitor performance through its high surface area, conductivity, and electrochemical stability. Recent reports have shown that manipulating phase transitions and incorporating dopants or substitutions can significantly enhance the performance of 2D materials. The present study investigated the influence of tungsten substitution on the phase changes and electrochemical properties of MoS2. The hydrothermal synthesis process involved the substitution of tungsten with different concentration, leading to a notable phase change from 2 H to 1 T, as confirmed by X-ray diffraction (XRD) analysis. Morphological studies using scanning electron microscopy (SEM) and high-resolution transmission electron microscopy (HR-TEM) revealed modifications in the morphological structure. The electrochemical performance of pristine MoS2 and MoS2/WS2 composites were evaluated using cyclic voltammetry (CV), chronopotentiometry (CP), and electrochemical impedance spectroscopy (EIS). The determined specific capacitances of MoS2/WS2 composites exhibited higher values compared to pristine MoS2. Specifically, the sample with 15 mol% tungsten addition demonstrated a maximum specific capacitance of 333 F g−1, surpassing that of pristine MoS2 and other samples at a current density of 1 A g−1. This research provides valuable insights into the phase-dependent electrochemical behaviour of MoS2 with tungsten substitution, offering a better understanding of its potential for applications in high-performance energy storage devices.

Effect of Combined Addition of Molybdenum and Tungsten on Continuous Cooling Transformation Behavior of High Chromium Cast Iron

Effect of Combined Addition of Molybdenum and Tungsten on Continuous Cooling Transformation Behavior of High Chromium Cast Iron

High temperature tribological properties of additively manufactured WC reinforced CuAl7–W composites

A wear-resistant composite material based on aluminum bronze with an addition of tungsten and tungsten carbide particles is developed using a combined wire- and powder-feed additive electron beam technology. The wear tests conducted under dry sliding conditions at room and elevated temperatures demonstrate a significant increase in wear resistance without any significant changes in the friction coefficient. Specifically, the composite with a particle content of 10 % exhibits an average wear rate 1.6 times lower compared to that of pure aluminum bronze, while the composite with a particle content of 20 % shows a 3.9-times wear rate reduction. The wear of the steel counterfaces during the composite sliding remains close to the values observed in a similar process for pure bronze.

Effects of Tungsten Addition on the Microstructure and Properties of FeCoCrNiAl High-Entropy Alloy Coatings Fabricated via Laser Cladding.

This study examines the effects of different addition levels of tungsten (W) content on the microstructure, corrosion resistance, wear resistance, microhardness, and phase composition of coatings made from FeCoCrNiAl high-entropy alloy (HEA) using the laser cladding technique. Using a preset powder method, FeCoCrNiAlWx (where x represents the molar fraction of W, x = 0.0, 0.2, 0.4, 0.6, 0.8) HEA coatings were cladded onto the surface of 45 steel. The different cladding materials were tested for dry friction by using a reciprocating friction and wear testing machine. Subsequently, the detailed analysis of the microstructure, phase composition, corrosion resistance, wear traces, and hardness characteristics were carried out using a scanning electron microscope (SEM), X-ray diffractometer (XRD), electrochemical workstation, and microhardness tester. The results reveal that as the W content increases, the macro-morphology of the FeCoCrNiAlWx HEA cladding coating deteriorates; the microstructure of the FeCoCrNiAlWx HEA cladding coating, composed of μ phase and face-centered cubic solid solution, undergoes an evolution process from dendritic crystals to cellular crystals. Notably, with the increase in W content, the average microhardness of the cladding coating shows a significant upward trend, with FeCoCrNiAlW0.8 reaching an average hardness of 756.83 HV0.2, which is 2.97 times higher than the 45 steel substrate. At the same time, the friction coefficient of the cladding coating gradually decreases, indicating enhanced wear resistance. Specifically, the friction coefficients of FeCoCrNiAlW0.6 and FeCoCrNiAlW0.8 are similar, approximately 0.527. The friction and wear mechanisms are mainly adhesive and abrasive wear. In a 3.5 wt.% NaCl solution, the increase in W content results in a positive shift in the corrosion potential of the cladding coating. The FeCoCrNiAlW0.8 exhibits a corrosion potential approximately 403 mV higher than that of FeCoCrNiAl. The corrosion current density significantly decreases from 5.43 × 10-6 A/cm2 to 5.26 × 10-9 A/cm2, which suggests a significant enhancement in the corrosion resistance of the cladding coating.

ESTUDO EMPÍRICO SOBRE MODELAGEM E OTIMIZAÇÃO DO PROCESSO DEFRESAMENTO DE AÇO DUPLEX: UMA REVISÃO SISTEMÁTICA DE LITERATURA

One of the main production processes used in the metalworking industry is end milling. Thistechnique is used in the manufacture of automotive parts, molds and work tools in general. Duplex steel is a metallic alloy basically composed of 20% to 30% chromium and 5 to 10% nickel, with very low carbon content (less than 0.03%) and with additions of nitrogen, molybdenum, tungsten and copper. Response Surface Methodology (RSM) is astatistical technique used for modeling and analyzing problems in which the response variable is influenced by several factors, the objective of which is to optimize this response. The objective is to present a literature review focused on work that was carried out by modeling and optimizing the steel end milling process using RSM, seeking to identify the evolution of the topic over the years and gaps for improvement. To achieve this objective, the Systematic Literature Review was applied, which is a transparent, scientific and replicable method for carrying outthe literature review.

Improvements in Wear and Corrosion Resistance of Ti-W-Alloyed Gray Cast Iron by Tailoring Its Microstructural Properties.

The improved wear and corrosion resistance of gray cast iron (GCI) with enhanced mechanical properties is a proven stepping stone towards the longevity of its versatile industrial applications. In this article, we have tailored the microstructural properties of GCI by alloying it with titanium (Ti) and tungsten (W) additives, which resulted in improved mechanical, wear, and corrosion resistance. The results also show the nucleation of the B-, D-, and E-type graphite flakes with the A-type graphite flake in the alloyed GCI microstructure. Additionally, the alloyed microstructure demonstrated that the ratio of the pearlite volume percentage to the ferrite volume percentage was improved from 67/33 to 87/13, whereas a reduction in the maximum graphite length and average grain size from 356 ± 31 µm to 297 ± 16 µm and 378 ± 18 µm to 349 ± 19 µm was detected. Consequently, it improved the mechanical properties and wear and corrosion resistance of alloyed GCI. A significant improvement in Brinell hardness, yield strength, and tensile strength of the modified microstructure from 213 ± 7 BHN to 272 ± 8 BHN, 260 ± 3 MPa to 310 ± 2 MPa, and 346 ± 12 MPa to 375 ± 7 MPa was achieved, respectively. The substantial reduction in the wear rate of alloyed GCI from 8.49 × 10-3 mm3/N.m to 1.59 × 10-3 mm3/N.m resulted in the upgradation of the surface roughness quality from 297.625 nm to 192.553 nm. Due to the increase in the corrosion potential from -0.5832 V to -0.4813 V, the impedance of the alloyed GCI was increased from 1545 Ohm·cm2 to 2290 Ohm·cm2. On the basis of the achieved experimental results, it is suggested that the reliability of alloyed GCI based on experimentally validated microstructural compositions can be ensured during the operation of plants and components in a severe wear and corrosive environment. It can be predicted that the proposed alloyed GCI components are capable of preventing the premature failure of high-tech components susceptible to a wear and corrosion environment.

Synthesis of (Ti, W, Mo) CN based cermets with different carbides configurations for demanding applications: Study of the crystal structure, microstructure, and mechanical properties

In this study, based on different element configurations within constant atomic ratio of elements, (Ti0.93W0.07Mo0.07)C–20%Ni and (Ti0.93W0.07Mo0.07)CN0.3-20%Ni derived cermets have been synthesized. The basis for the difference in the production route was whether the carbides were formed by carbothermic reaction from the metal oxide together or separately, or in the case of Mo2C, the carbide is added to the mixture together with the binder after reduction and just before consolidation. Another basis for the difference was whether the cermet was a carbide or a carbonitride. To investigate the influence of the different production routes, the crystal structure, microstructure, and mechanical properties of the cermets produced were examined using XRD, FESEM, STEM, and Vickers indentation. The XRD spectra of all the cermets were found to be very similar to those of TiC-based cermets, indicating that the additive carbides in the TiC or Ti(CN) phases of the cermets dissolve perfectly during the high vacuum sintering process at 1510 °C. The highest toughness (14.65 MPa m1/2) was obtained in (Ti0.93W0.07) C–8%Mo2C–20Ni cermets with a core-rim structure. In addition, the use of nitrogen leads to a dramatic reduction in particle size. The use of molybdenum and tungsten in the form of separate carbides had little effect on limiting the expansion of crystal size and grain size compared to the scenario where the dissolution of these elements took place within the primary core-rim structure. However, in terms of hardness and toughness, it was found that, in addition to grain size, the route taken in the addition of molybdenum and tungsten was also important.

The impact of molybdenum and tungsten co-doping on the physical properties of CeO2: First-principles calculations

In this study, the WIEN2k code, utilizing the full potential linearized augmented plane wave (FPLAPW) approach within the framework of density functional theory (DFT), explicitly employing the PBEsol approximation, is employed to investigate the fundamental properties of W-doped and (Mo, W) co-doped cubic CeO2. Herein, lattice constants, bulk modulus and cell volumes were evaluated for structural properties. The total density of states (TDOS) for various doped and co-doped CeO2 systems was used to explain the origin of magnetic behavior. The band structure (BS) calculations show that the doped and co-doped materials exhibit semiconductor behavior with a direct bandgap in both spin channels. The calculated total spin magnetic moments of W/CeO2 and (Mo, W)/CeO2 alloys are 2.002[Formula: see text][Formula: see text] and 4.007[Formula: see text][Formula: see text] respectively. Furthermore, the optical absorption shows absorption peaks in the visible range and a redshift. As a result, adding molybdenum and tungsten additives improves the electro-optical properties of previous materials.

Study on the High Temperature Tensile Properties and Strengthening Mechanism of Nitrogen Containing Nickel‐Based Deposited Metals

This article investigates the tensile properties and strengthening mechanism of nitrogen‐containing nickel‐based flux cored welding wire deposited metal from room temperature to 900 °C. The results showed that the high‐temperature strength of the deposited metal increased with the addition of Tungsten and Nitrogen. When the temperature reaches 700 °C, M23C6 carbides begin to decompose. The alloying elements dissolve back into the matrix, and the solid solution strengthening effect minimizes the plasticity of the alloy. More carbonitrides are precipitated within the crystal with temperature. During high‐temperature deformation, carbonitrides fractures at the interface with the substrate due to difficulty in coordinating deformation. Therefore, the crack source formed greatly reduces the strength of the material. In addition, the stacking faults present in the low‐temperature zone have a significant impact on the work hardening of materials. The main deformation mechanism is the unit dislocation a/2 < 110> cutting precipitation phase. It can be observed that the dislocation cutting precipitation mechanism system has transformed into a dislocation bypassing precipitation mechanism system at intermediate. Finally, the anomalous yield strength (YS) and intermediate temperature brittleness phenomenon are reasonably explained. The main deformation mechanism gradually transforms into dislocation slip and climbing with temperature.

Superconductivity of the new medium-entropy alloy V4Ti2W with a body-centered cubic structure

Medium- and high-entropy alloy (MEA and HEA) superconductors have attracted considerable interest since their discovery. This paper reports the superconducting properties of ternary tungsten-containing MEA V4Ti2W for the first time. V4Ti2W is a type II superconductor with a body-centered cubic (BCC) structure. This structure belongs to the space group Im3̅m (No. 229) with the cell parameters a= b = c = 3.10673(14) Å. Experimental results of resistivity, magnetization, and heat capacity indicate that the superconducting transition temperature of the MEA V4Ti2W is roughly 5.0 K. The critical magnetic fields at the upper and lower ends are 9.93(2) T and 40.7(3) mT, respectively. Interestingly, few BCC MEA superconductors with VEC greater than 4.8 have been found. The addition of tungsten leads to a VEC of 4.83 e/a for V4Ti2W, which is rarely higher than the 4.8 value. Adding tungsten element expands the variety of MEA alloys, which may improve the microstructure and mechanical properties of materials and even superconducting properties. This material could potentially offer a new platform for the investigation of innovative MEA and HEA superconductors.

Effect of Tungsten Addition on Microstructure and Creep Properties of Sintered 25Cr-20Ni-1.3Nb Austenitic Heat Resistant Steel

Effect of Tungsten Addition on Microstructure and Creep Properties of Sintered 25Cr-20Ni-1.3Nb Austenitic Heat Resistant Steel

Surface oxidation behavior of spark plasma sintered AlCrCuFeMnWx high entropy alloys at an elevated isothermal temperature

The high-temperature surface oxidation behavior of high-entropy alloys (HEAs) with compositions of AlCrCuFeMnWx (x = 0, 0.05, 0.1, and 0.5) was studied at 800 °C as an isothermal temperature for 50 h. The high entropy alloys (HEAs) were synthesized by mechanical alloying (MA) followed by spark plasma sintering (SPS). This study focused on the effect of oxidation resistance properties with different elevated temperatures on the high entropy alloy over the surfaces. The XRD and Raman analysis confirmed the formation of various oxides like Al2O3, Cr2O3, Fe2O3, and CrO2 mainly. The HEAs follow the single-stage parabolic law at 800 °C. To achieve better resistance against the heat, rather than adding more amount of refractory elements. Consequently, AlCrCuFeMnWx HEAs showed excellent oxidation resistance at elevated temperatures in a specific amount of tungsten. Different values of mass gain, loss, and complex oxidation kinetics were observed for the varying W-containing HEAs. These alloys formed inhomogeneous oxide scales possessing different regions with porous oxide layers and some areas revealed thin oxide scales due to the formation of discontinuous Mn, Cr, and Al-rich scales evidence found through the SEM images. It is noted that complicated oxides formed considerably more frequently on the W0 alloy than on other alloys, indicating that the addition of tungsten in the presence of Cr may inhibit the growth of certain types of multiphasic oxides and prevent spallation.

Microstructure and mechanical properties of a modified 316 austenitic stainless steel alloy manufactured by laser powder bed fusion

A 316 austenitic stainless-steel alloy, with modified alloy composition, manufactured by laser powder bed fusion (L-PBF) has been investigated. The modification of the alloy composition included addition of niobium (Nb), tungsten (W) and copper (Cu), together with a reduction in the amount of molybdenum (Mo) and an increased amount of carbon (C). To find suitable process parameters, a parameter study by varying laser power, hatch distance and scan speed was performed, centered on typical parameters used for normal 316 L. As-built material from a selected parameter configuration was then subjected to different stress relief annealing heat treatments and ageing heat treatments. The effectiveness of the stress annealing was ranked using a deformation-based method. Microstructural characterization, hardness and room temperature tensile testing were done to evaluate the effect of stress relief and aging heat treatments.It was found that a higher volumetric energy was needed to build dense material, about ∼50 % higher compared to the volumetric energy input for normal 316 L. A subsequent aging heat treatment at 725 °C for 3 h increased the strength and hardness of the material. A reinforcement of the cellular microstructure by precipitation of carbides in between the cells is believed to be the main reason for this. To completely alleviate the residual stresses it was necessary to carry out a stress relief annealing process at 950 °C, which resulted in a removal of the cellular structure and a lower strength material.

Broadening active temperature window for NH3-SCR on tungsten-promoted MnCeOx nanorod catalysts

xW/MnCe nanorod catalysts with various tungsten contents were synthesised using the incipient wetness impregnation method for selective catalytic reduction (SCR) of nitrogen oxides with NH3 (i.e. NH3-SCR reaction). Tungsten addition considerably widened the active temperature window and enhanced the SO2/H2O tolerance of the catalysts. The optimum catalytic performance was achieved when the tungsten content was 15 wt% with NOx conversion being ≥ 80% in the range of 175–450 °C. The MnCe nanorods approximately retained their morphology after tungsten loading. Microcrystalline WO3 formed when the W content was 15%, resulting in increments in the amount of Ce3+ and Mn4+, which is in favour of the NH3-SCR reaction on the catalyst surface. Moreover, the broad active temperature windows of the tungsten-modified MnCe nanorod catalysts were related to the balance between the redox and acidic properties. Tungsten addition enhanced the acidity of the MnCe catalyst while suppressing its reducibility. Both the Brønsted and Lewis acid sites are active, and the formation of reactive bridging nitrate species promote the performance of 15 W/MnCe catalyst. Overall, this study provided an easy method of adjusting the active temperature window of Mn–Ce nanorod catalysts through W modification.

The erosion-corrosion behaviors of the full-scale Ni-P and Ni-Cu-NiW internal coating tubing

In the present work, a self-built device called the “full scale tubular goods erosion-corrosion test system” was used to investigate the erosion-corrosion behavior of Ni-P and Ni-Cu-NiW internal coating tubing in a simulated operating condition of a water injection well in the Xinjiang oil field, China. The tubing, with a total length of 10 m, was tested under accelerated conditions. The erosion-corrosion performance was evaluated using scanning electron microscopy (SEM) and energy-dispersive spectroscopy (EDS). The results showed that the Ni-P coating experienced severe corrosion, including internal cracking and peeling. The corrosion failure of the Ni-P coating was mainly attributed to the presence of defects such as pores and the penetration and self-catalysis of chloride ions. On the other hand, the Ni-Cu-NiW coating exhibited excellent corrosion resistance due to its three-layer composite structure and the addition of tungsten (W), which enhanced its resistance to chloride ion penetration.

The effects of tungsten addition on the microstructure and anti‑sulfurization of silver

In pursuit of cost-effective and resource-saving applications for Ag paste, this study delves into the characterization of ordinary pure Ag paste, commercial PdAg paste, and WAg paste with varying tungsten content. The emergence of a secondary phase, Ag2WO4, at the grain boundaries was identified as the crucial anti-corrosion component. Experimental findings reveal that W doped Ag paste exhibit superior properties regarding anti-corrosion behavior, as evidenced by electrochemical polarization curves and weatherability tests. Furthermore, 2.5% W doped Ag paste achieves a comparable anti‑sulfurization standard to that of the 5% Pd doped Ag paste. Consequently, tungsten demonstrates significant potential for sulfide resistance, serving as a more economical material choice that not only lowers costs but also conserves resources for industrial applications.