W material is considered as one of potential Plasma Facing Materials (PFMs) for its high melting point, excellent stability at elevated temperature, good thermal conductivity, excellent anti-plasma sputtering and low Tritium retention. Functionally graded W/Cu coating was applied on CuCrZr substrate (250mm×120mm×30mm) with compositionally gradient W/Cu as bond coat (0.4–0.6mm) and 1.5mm thick W coating as top coat via Vacuum Plasma Spraying (VPS) for continuous deposition of 5h. Microstructure, chemical composition, porosity and adhesive strength for as sprayed thick W coating on the CuCrZr substrate were characterized by means of SEM, ICP-MS, Mercury Intrusion Porosimeter and tensile strength tester. The steady high heat load (HHL) performance for W/Cu functional gradient coating was evaluated by high energy electron beam. The results showed that thick VPS W coated CuCrZr substrate can withstand the steady high heat load at the electron beam power density of 9MW/m2 for 1000cycles.
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