Vat photopolymerization (VPP) additive manufacturing (AM) produces complex geometries with micron-scale resolution and smooth surface finish from a wide range of photocrosslinkable polymeric precursors. However, mass transport limitations typically constrain VPP amenable precursors to viscosities less than 10 Pa·s. Reactive oligomers and monomers comprise the majority of VPP polymeric precursors, which result in highly crosslinked and brittle 3D objects upon printing. This work describes colloidal high molecular weight ABA triblock copolymers, or latex, as a feedstock for aqueous photoreactive compositions to enable AM of thermoplastic elastomers (TPE). Photorheological analysis determined 15 wt% aqueous reactive monomers and oligomers generated a structural scaffold that achieved sufficiently high modulus to maintain feature fidelity for iterative layer formation. Subsequent thermal post-processing removed water and promoted polymeric particle coalescence throughout the scaffold resulting in an interpenetrating network (IPN) that exhibited an isotropic dimensional shrinkage of 25 %. Small-angle X-ray scattering (SAXS) confirmed microphase-separated morphologies typical of triblock copolymers, revealing a characteristic length scale of 30 nm. Using commercially available VPP printers, ABA triblock copolymer poly(styrene-b-isoprene-b-styrene) latex yielded printed elastomers with precise feature fidelity and tensile extensibility exceeding 800 %.
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