Three-dimensional cell organoids and spheroids are increasingly recognized as physiologically relevant models for ex vivo research and therapeutic screening. However, there remains a need for a cost-effective and convenient platform to fabricate these models with well-defined architectures for downstream applications. Here, this work proposes micro models constructing in the droplet platform, by acoustic forces, that can obtain 3D cellular organoids with tunable structures at high yield. By modulating signals applied to acoustic devices, a periodic potential array with adjustable structures is formed, enabling uniform trapping and patterning of droplets. Simultaneously, the localized potential is also formed inside droplets, resulting in the active assembly of cells. Then, hydrogel droplets containing the constructed models are crosslinked, providing ECM to mimic the 3D scaffolds. In experiment, MCF-7 cells are assembled into spherical, linear and cross structures. This method can generate thousands of tumor spheroids in one minute. The long-term culturing results indicate an enhanced efficiency in forming mature tumor models compared with control groups. This biomanufacturing technology has the advantages of being high-throughput, low-cost, and tunable, making it a robust tool for droplet-based applications such as tissue engineering, drug screening, and disease modeling etc.
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