Aiming to obtain a martensite-free microstructure of Ti–Zr alloys with a combination of enhanced deformability and improved mechanical properties for dental application, two high Zr-containing Ti-based alloys were prepared with commercially pure titanium as a control. The effects of Zr addition on the deformation mechanism, microstructure and mechanical properties were investigated. After thermo-mechanical processing and cold deformation, samples were characterized using Vickers microhardness, tensile tests, X-ray diffraction (XRD) scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The XRD and TEM examinations revealed that the increasing Zr addition suppressed the deformation twining and favored the deformation-induced face-centered cubic (FCC) phase, the corresponding reason was discussed. There is a competition between the deformation twin and FCC phase. The two types of FCC phase were simultaneously found with orientation relationships (ORs) of Basal-type: <11–20>HCP//<110>FCC and {0001}HCP//{111}FCC and Prismatic-type: <0001>HCP//<001>FCC and {10-10}HCP//{110}FCC. This phase transformation enhanced the deformability during processing. As the Zr addition increased, the microhardness, mechanical strength and plasticity are increased concurrently. The interactions of twins were found to cause brittle fracture of Ti20Zr alloy. Based on the texture analysis, the activated slip systems of FCC phase were determined via calculating the Schmid factor. The FCC phase not only provided additional slip systems but also impeded dislocation slip effectively, improving the strength-plasticity of Ti30Zr alloy. The findings will provide a novel approach associated with the strengthening-toughening mechanism of metallic materials.
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