Transition In Low-Pressure Turbines Research Articles

Free-Stream Turbulence-Induced Boundary-Layer Transition in Low-Pressure Turbines

Abstract The aerodynamic efficiency of turbomachinery blades is profoundly affected by the occurrence of laminar-turbulent transition in the boundary layer since skin friction and losses rise for the turbulent state. Depending on the free-stream turbulence level, we can identify different paths toward a turbulent state. The present study uses direct numerical simulation as the primary tool to investigate the flow behavior of the low-pressure turbine blade. In the simulations, the flow past only one blade is computed, with periodic boundary conditions in the cross-flow directions to account for the cascade. Isotropic homogeneous free-stream turbulence is prescribed at the inlet. The free-stream turbulence is prescribed as a superposition of Fourier modes with a random phase shift. Two levels of the free-stream turbulence intensity were simulated (Tu=0.19% and 5.2%), with the integral length scale being 0.167c, at the leading edge. We observed that in the case of low free-stream turbulence on the suction side, the Kelvin–Helmholz instability dominated the transition process and full-span vortices were shed from the separation bubble. Transition on the suction side proceeded more rapidly in the high-turbulence case, where streaks broke down into turbulent spots and caused bypass transition. On the pressure side, we have identified the appearance of longitudinal vortical structures, where increasing the turbulence level gives rise to more longitudinal structures. We note that these vortical structures are not produced by Görtler instability.

Modeling Vortex Generating Jet-Induced Transition in Low-Pressure Turbines

The current design of low-pressure turbines (LPTs) with steady-blowing vortex generating jets (VGJs) uses steady computational fluid dynamics (CFD). The present work aims to support this design approach by proposing a new semiempirical transition model for injection-induced laminar-turbulent boundary layer transition. It is based on the detection of cross-flow vortices in the boundary layer which cause inflectional cross-flow velocity profiles. The model is implemented in the CFD code TRACE within the framework of the γ-Reθ transition model and is a reformulated, recalibrated, and extended version of a previously presented model. It is extensively validated by means of VGJ as well as non-VGJ test cases capturing the local transition process in a physically reasonable way. Quantitative aerodynamic design parameters of several VGJ configurations including steady and periodic-unsteady inflow conditions are predicted in good accordance with experimental values. Furthermore, the quantitative prediction of end-wall flows of LPTs is improved by detecting typical secondary flow structures. For the first time, the newly derived model allows the quantitative design and optimization of LPTs with VGJs.

Unsteady boundary-layer transition in low-pressure turbines

This paper examines the transition process in a boundary layer similar to that present over the suction surfaces of aero-engine low-pressure (LP) turbine blades. This transition process is of significant practical interest since the behaviour of this boundary layer largely determines the overall efficiency of the LP turbine. Modern ‘high-lift’ blade designs typically feature a closed laminar separation bubble on the aft portion of the suction surface. The size of this bubble and hence the inefficiency it generates is controlled by the transition between laminar and turbulent flow in the boundary layer and separated shear layer. The transition process is complicated by the inherent unsteadiness of the multi-stage machine: the wakes shed by one blade row convect through the downstream blade passages, periodically disturbing the boundary layers. As a consequence, the transition to turbulence is multi-modal by nature, being promoted by periodic and turbulent fluctuations in the free stream and the inherent instabilities of the boundary layer. Despite many studies examining the flow behaviour, the detailed physics of the unsteady transition phenomena are not yet fully understood. The boundary-layer transition process has been studied experimentally on a flat plate. The opposing test-section wall was curved to impose a streamwise pressure distribution typical of modern high-lift LP turbines over the flat plate. The presence of an upstream blade row has been simulated by a set of moving bars, which shed wakes across the test section inlet. Further upstream, a grid has been installed to elevate the free-stream turbulence to a level believed to be representative of multi-stage LP turbines. Extensive particle imaging velocimetry (PIV) measurements have been performed on the flat-plate boundary layer to examine the flow behaviour. In the absence of the incoming bar wakes, the grid-generated free-stream turbulence induces relatively weak Klebanoff streaks in the boundary layer which are evident as streamwise streaks of low-velocity fluid. Transition is promoted by the streaks and by the inherent inflectional (Kelvin–Helmholtz (KH)) instability of the separation bubble. In unsteady flow, the incoming bar wakes generate stronger Klebanoff streaks as they pass over the leading edge, which convect downstream at a fraction of the free-stream velocity and spread in the streamwise direction. The region of amplified streaks convects in a similar manner to a classical turbulent spot: the leading and trailing edges travel at around 88% and 50% of the free-stream velocity, respectively. The strongest disturbances travel at around 70% of the free-stream velocity. The wakes induce a second type of disturbance as they pass over the separation bubble, in the form of short-span KH structures. Both the streaks and the KH structures contribute to the early wake-induced transition. The KH structures are similar to those observed in the simulation of separated flow transition with high free-stream turbulence by McAuliffe & Yaras (ASME J. Turbomach., vol. 132, no. 1, 2010, 011004), who observed that these structures originated from localised instabilities of the shear layer induced by Klebanoff streaks. In the current measurements, KH structures are frequently observed directly under the path of the wake. The wake-amplified Klebanoff streaks cannot affect the generation of these structures since they do not arrive at the bubble until later in the wake cycle. Rather, the KH structures arise from an interaction between the flow disturbances in the wake and localised instabilities in the shear layer, which are caused by the weak Klebanoff streaks induced by the grid turbulence. The breakdown of the KH structures to small-scale turbulence occurs a short time after the wake has passed over the bubble, and is largely driven by the arrival of the wake-amplified Klebanoff streaks from the leading edge. During this process, the re-attachment location moves rapidly upstream. The minimum length of the bubble occurs when the strongest wake-amplified Klebanoff streaks arrive from the leading edge; these structures travel at around 70% of the free-stream velocity. The bubble remains shorter than its steady-flow length until the trailing edge of the wake-amplified Klebanoff streaks, travelling at 50% of the free-stream velocity, convect past. After this time, the reattachment location moves aft on the surface as a consequence of a calmed flow region which follows behind the wake-induced turbulence.

Transition in Low-Pressure Turbines: Effects of Unsteady Acceleration and Turbulence Intensity

Wakes generated by upstream airfoil rows create an unsteady flowfield to downstream rows of a low-pressure turbine. Pressure gradients and local turbulence intensity levels imposed on the airfoil surface boundary layers change as the wakes pass through the passage. Separation and laminar-to-turbulent transition onset locations and transition path characteristics also change during the wake passing cycle. The effects of unsteady acceleration (composed of spatial acceleration and temporal acceleration) and time variations in turbulence intensity on transition onset and transition path are described

BLADEROW INTERACTIONS, TRANSITION, AND HIGH-LIFT AEROFOILS IN LOW-PRESSURE TURBINES

▪ Abstract The flow in turbomachines is unsteady due to the relative motion of the rows of blades. In the low-pressure turbine, the wakes from the upstream bladerows provide the dominant source of unsteadiness. Because much of the blade-surface boundary-layer flow is laminar, one of the most important consequences of this unsteadiness is the interaction of the wakes with the suction-side boundary layer of a downstream blade. This is important because the blade suction–side boundary layers are responsible for most of the loss of efficiency and because the combined effects of random (wake turbulence) and periodic disturbances (wake velocity defect and pressure fields) cause the otherwise laminar boundary layer to undergo transition and eventually become turbulent. This article summarizes the process of wake-induced boundary-layer transition in low-pressure turbines and the loss generation processes that result. Particular emphasis is placed on how the effects of wakes may be exploited to control loss generation and how this has enabled successful development of ultra-high-lift low-pressure turbines.