Ceramsite is commonly applied in filtration systems for water treatment and aluminum (Al)-based drinking water treatment residue (DWTR) has been widely reported to have high potential to be recycled as main ingredient to make the sintered ceramsite. Various key factors affecting ceramsite making (e.g., composition and sintering temperature) have been identified to promote the beneficial recycling; however, according to sintering processes, this study hypothesized that porosity of green body was also a potential key factor, and then moisture content of green body (33 %-40 %) and particle size of DWTR (< 425 μm), which were the parameters initially considered for ceramsite making, were adopted to regulate the porosity for affecting characteristics and mechanisms investigation. The results verified the hypothesis and showed that increasing moisture content tended to decrease loss on ignition, apparent density, and bulk density, to increase water absorption, and to cause rougher surface of ceramsites, promoting the maximum Cu adsorption capacity of the ceramsite (estimated by Langmuir model); while at medium level of moisture content (e.g., 35 %), a relatively high compressive strength, strong Cu adsorbability (evaluated by Freundlich model), and low solubility in hydrochloric acid were found. Moreover, larger sized DWTR tended to increase loss on ignition, broken rate, solubility in hydrochloric acid, silt content, and water absorption, to reduce apparent density and compressive strength, and to cause rougher surface of the ceramsite, promoting the maximum adsorption capacity and decreasing the adsorbability of Cu. Further analysis suggested that moisture content was mainly through regulating total volume of voids and amount of raw materials to affect sintering, while particle size was mainly through regulating the contacting of particles. These results demonstrated the importance of the moisture contents of green body and the particle size of DWTR on affecting sintered ceramsite making, and porosity of green body was recommended to be taken as an essential factor when determining the optimal condition to make sintered ceramsite making.