Titanium-based Alloys Research Articles

Enhancing microhardness and surface integrity of Ti–6Al–4V alloy using WC–Cu composite electrode aided electrical discharge coating

Titanium alloy can be found in numerous applications, such as chemical, aerospace, and energy industries, among other sectors, due to its excellent performance. Nevertheless, the possible uses of a variety of titanium-based alloys have been greatly restricted by their low hardness and inadequate resistance to wear. Therefore, in this research work, WC–Cu composite electrode assisted electrical discharge coating (EDC) is used for improving microhardness (MH) and surface integrity of Ti–6Al–4V alloy. By utilizing powder composite electrode, the conductivity of the electrode can be increased, which provides controlled electric spark, resulting in uniform deposition. In order to increase the rate of deposition, the terminal of the EDM has been changed as WC–Cu composite electrode as anode and workpiece as cathode. Response surface methodology is used for studying the variables including compacting pressure (MPa), discharge current (I), pulse on time (T on). In addition, microstructure, elemental analysis and coating interface of deposited Ti–6Al–4V alloy are investigated through scanning electron microscope (SEM) and energy dispersive spectroscopy (EDS). The surface roughness of 8.86 µm was achieved at 400 MPa, 6 A, and 40 µs. The maximum MH of 988 HV was obtained at 400 MPa, 10 A, and 80 µs. The MH of the deposited layer is around 2–3 times harder than base material. Moreover, a greater adhesion strength coated layer was ∼118 N, which permits the alloy to have improved wear resistance. It was concluded that using a high-pressure electrode with lower settings resulted in an improved surface finish, while higher settings led to increased MH.

High-throughput determination of interdiffusivity and atomic mobilities in bcc Ti–Cr–Mo alloys

A comprehensive understanding of the diffusion coefficients and atomic mobilities in the Ti–Cr–Mo system is crucial for establishing an atomic mobility database for titanium-based high-strength titanium alloys. In the present work, nine sets of solid/solid diffusion couples were prepared and measured in bcc Ti–Cr–Mo alloys, with the temperatures ranging from 1373 to 1473 K. Scanning electron microscopy (SEM), and Electro Probe Micro-Analysis (EPMA) techniques were used to respectively test its microstructure and composition distance. The diffusion coefficients in bcc Ti–Cr–Mo alloys were determined using the Matano-Kirkaldy method and numerical inverse method respectively. The diffusion coefficients obtained from the above two methods exhibit good consistency. The atomic mobility parameters for the Ti–Cr–Mo systems were provided with the assistance of HitDIC software. A three-dimensional plot of interdiffusivities was generated for chromium and molybdenum contents ranging from 0 to 20 mol % and 0–14 mol %. Moreover, the application of the Arrhenius equation enabled the determination of changes in frequency factors and activation energies concerning temperature and composition.

Evaluating Ti-6Al-4V for Laser Direct Energy Deposition: Insights from Powder Metallurgy Techniques

Laser Direct Energy Deposition (LDED) is a highly precise additive manufacturing technique that enables the creation and repair of complex metal components by melting and depositing metal powders. This study comprehensively evaluates Ti-6Al4V alloy within the LDED framework, highlighting its performance relative to other metals such as stainless steel, Inconel, and aluminum alloys. Ti-6Al-4V, a titanium-based alloy known for its exceptional strength-to-weight ratio, fatigue resistance, and corrosion resistance, is scrutinized for its advantages and limitations in the LDED process. The research includes a detailed comparison of mechanical properties, thermal behavior, and cost-effectiveness of Ti-6Al-4V against other common LDED metals. Additionally, the study explores the impact of powder metallurgy techniques on the deposition quality and performance of Ti-6Al-4V, focusing on aspects such as powder production methods, particle size distribution, and alloying effects. Real-world applications and case studies from industries including aerospace, automotive, and medical engineering are examined to illustrate the practical advantages of Ti-6Al-4V. The paper concludes by identifying key challenges and opportunities associated with Ti-6Al-4V in LDED and offering recommendations for future research and practical applications. This comprehensive evaluation aims to enhance understanding of Ti-6Al-4V's role in LDED and guide its optimized use in advanced manufacturing contexts

The Fatigue Behavior of Narrow Single-body Titanium Implants in Saline and Acidic Media.

The objective of this study was to examine how the saline and acidic environment affects the mechanical integrity of narrow single-body titanium implants for oral rehabilitation. Thirty titanium-base alloy implants with 2.5 mm diameter were placed into a polyacetal holder and coupled to a stainless-steel prosthetic cap for fatigue testing in three different environments, as follows: dry air; saline solution (pH at 7.6); and lactic acid solution (pH at 3.4). The fracture surfaces were analyzed using a Scanning Electron Microscope (SEM). Also, finite element analysis was carried out to estimate the maximum von Mises stresses. The fatigue resistance was higher in the group tested in dry air (60%), followed by saline solution (30%) and lactic acid (10%). Regardless of the environment, fracture occurred at the same region of the failed specimens in line with the highest stress concentration spots, according to the finite element analysis. SEM analyses revealed two distinct failure regions, both with the presence of fatigue streaks: fatigue and overload. A high incidence of secondary cracks was also noticed on the specimens exposed to the solutions. The present study revealed that both saline and acidic solutions significantly affect the fatigue resistance of narrow dental implants. Critical regions of the narrow implants were also susceptible to cracks and plastic deformation that should be taken into consideration in planning for oral rehabilitation.

Study of the Role of Nitrogen in the Oxidation of Titanium-Based Alloys by Changing the Reaction Gas

AbstractThe role of nitrogen in the oxidation of Ti-2W, Ti-10Al-2W (at.%) and Ti6242S was investigated using experiments in air and in Ar-20%O2, and two-stage experiments where the reaction gas was switched from one mixture to the other. When switching from Ar-20%O2 to air, the oxidation rates first increased during a short period, then decreased. This surge of mass gain following the introduction of air was attributed to N pickup, forming a nitride layer and a N-enriched zone in the alloy, below the oxide layer. The subsequent decrease of oxidation rate was attributed to the formation of nitride and/or N-rich zone, which both act as diffusion barriers for oxygen. Switching from air to Ar-20%O2 caused an increase in the oxidation rate of the W-containing alloys, which was attributed to the consumption of this barrier. The gas change had no significant effect on the oxidation rate of Ti6242S, which formed a much thinner nitride layer in air. The faster the nitride layer grows, the faster it is consumed when removing N from the reaction gas, probably because of a higher diffusion rate of N in W-doped TiO2 compared to TiO2 formed on Ti6242S.

Effect of Mo Content on the Structural, Mechanical, and Tribological Properties of New Zr-Nb-Mo Alloys Obtained by Combining Powder Metallurgy and Vacuum Arc Melting Methods.

Considering the high demand for innovative solutions in medicine, a major increase in interest in biomaterials research has been noticed, with the most significant advancements in metals and their alloys. Titanium-based alloys are one of the most recognised in the scientific community but do not represent the only way to achieve optimal results. Zirconium alloys for medical applications are a novelty with significant research potential based on their outstanding properties, which may be of value for medicine. The aim of the present study was to obtain new biomedical Zr-Nb-Mo alloys with varying ratios of their respective elements-Zr and Mo-using combined powder metallurgy (PM) and arc melting (VAM) methods. The obtained samples underwent microstructure analysis using an optical microscope (OM) and a scanning electron microscope (SEM). The study of element distribution was conducted with energy dispersive spectroscopy (EDS), whereas the phase composition was determined using X-ray diffraction (XRD). Mechanical properties were examined with a Micro Combi Tester MCT3, whereas tribological properties were assessed with a TRN Tribometer, and Ringer's solution was used as a lubricant. Additionally, the wear tracks of the studied samples were observed using the SEM. The research results indicated that increased Mo content conduced to microstructure refinement and homogeneity. Furthermore, the higher content of this element contributed to the growth of the HVIT, HIT, and EIT parameters, together with the improvement in the tribological performance of the alloys. XRD analysis revealed that the obtained samples were multiphase, and raising the Mo addition promoted the formation of new phases, including a ternary phase-Zr0.9Nb0.66Mo1.44 (Fd3¯m). The chemical composition study showed uneven distribution of niobium and areas of uneven mutual distribution of zirconium and molybdenum.

Wide-Temperature Characteristics of Additively PBF-LB/M Processed Material Ti6Al4V

Titanium-based alloys are a widely applicable engineering material with high strength, low weight, non-magnetic, and corrosion resistance. At the same time, resistance to low temperatures is declared, which offers the material’s applicability for, e.g., aircraft or ship technology. Additive technologies are part of the industrial spectrum of material processing, especially the Laser Powder Bed Fusion of Metals method for metal alloys, which creates a layered structure of the resulting body. The topology of the internal structure, in relation to the temperature history of the functional environment, influences thermal expansion and the associated functional characteristics. Knowledge of the thermal expansion of printed strength and non-strength functional components and accessories is essential for future applications, especially in environments with high repeatable temperature changes, such as the aerospace industry. This paper presents the results of testing the expansion, mechanical, microstructural, and mineralogical characteristics of Ti6Al4V over the temperature range of −70 to 60 °C using a combination of instrumental techniques such as X-ray diffraction and nanoindentation. It was found that the topological orientations of the printed samples directly influenced the tested properties, e.g., the coefficient of thermal expansion in the direction perpendicular to the printed layers showed approximately 12% lower value compared to the other directions. Due to the progression of the application of the manufacturing method and its applicability within selected industries, the research provides results in a new area, which is supported by the relevant research.

Development of Novel Antibacterial Ti-Nb-Ga Alloys with Low Stiffness for Medical Implant Applications.

With the rising demand for medical implants and the dominance of implant-associated failures including infections, extensive research has been prompted into the development of novel biomaterials that can offer desirable characteristics. This study develops and evaluates new titanium-based alloys containing gallium additions with the aim of offering beneficial antibacterial properties while having a reduced stiffness level to minimise the effect of stress shielding when in contact with bone. The focus is on the microstructure, mechanical properties, antimicrobial activity, and cytocompatibility to inform the suitability of the designed alloys as biometals. Novel Ti-33Nb-xGa alloys (x = 3, 5 wt%) were produced via casting followed by homogenisation treatment, where all results were compared to the currently employed alloy Ti-6Al-4V. Optical microscopy, scanning electron microscopy (SEM), and energy dispersive spectroscopy (EDS) results depicted a single beta (β) phase microstructure in both Ga-containing alloys, where Ti-33Nb-5Ga was also dominated by dendritic alpha (α) phase grains in a β-phase matrix. EDS analysis indicated that the α-phase dendrites in Ti-33Nb-5Ga were enriched with titanium, while the β-phase was richer in niobium and gallium elements. Mechanical properties were measured using nanoindentation and microhardness methods, where the Young's modulus for Ti-33Nb-3Ga and Ti-33Nb-5Ga was found to be 75.4 ± 2.4 and 67.2 ± 1.6 GPa, respectively, a significant reduction of 37% and 44% with respect to Ti-6Al-4V. This reduction helps address the disproportionate Young's modulus between titanium implant components and cortical bone. Importantly, both alloys successfully achieved superior antimicrobial properties against Gram-negative P. aeruginosa and Gram-positive S. aureus bacteria. Antibacterial efficacy was noted at up to 90 ± 5% for the 3 wt% alloy and 95 ± 3% for the 5 wt% alloy. These findings signify a substantial enhancement of the antimicrobial performance when compared to Ti-6Al-4V which exhibited very small rates (up to 6.3 ± 1.5%). No cytotoxicity was observed in hGF cell lines over 24 h. Cell morphology and cytoskeleton distribution appeared to depict typical morphology with a prominent nucleus, elongated fibroblastic spindle-shaped morphology, and F-actin filamentous stress fibres in a well-defined structure of parallel bundles along the cellular axis. The developed alloys in this work have shown very promising results and are suggested to be further examined towards the use of orthopaedic implant components.

Влияние технологических параметров процесса прямого лазерного выращивания на качество формируемого объекта из титанового сплава ВТ23

Introduction. Laser engineered net shaping (LENS) or Direct metal deposition (DMD) is considered as a promising method for manufacturing products of complex configurations from titanium-based alloys, as it allows minimizing the use of machining and loss of material to waste. Currently, neither the LENS technological process of titanium alloy VT23 has not been developed, nor the structural features of the alloy after LENS have not been studied, which will make it possible to determine the scope of application of the material after LENS. The purpose of this study is to determine optimal modes of the LENS process for manufacturing of quality parts from titanium alloy VT23. Methodology. The alloy specimens obtained with laser power 700÷1300 W in increments of 100 W and scanning speed 600÷1,000 mm/min in increments of 200 mm/min and distance between adjacent laser tracks 0.5–0.9L (L — track width) in increments of 0.2L were analyzed in the study. The elemental composition of the powder material was studied by X-ray fluorescence analysis and reducing combustion in a gas analyzer, the structure of the objects obtained by LENS was analyzed by metallographic and X-ray phase analysis methods as well as microhardness was determined. Results and discussion. It is established that high-quality objects without cracks, with low porosity can be synthesized from VT23 alloy by LENS method using the following modes: laser power 700÷1100 W, scanning speed 800–1,000 mm/min, track spacing 0.5–0.7 of the individual track width L. It is shown that after all investigated LENS modes, the VT23 alloy had a dispersed (α+β) structure of the “basket weave” type. It is revealed that regardless of LENS mode the amount of β-phase in the alloy structure is about 30 %. It is shown that the microhardness of the deposited material does not depend on LENS modes and is 460 HV.

The influence of rapid-diffusive β-stabilizers on the microstructure formation and superplasticity of titanium-based alloys

The superplasticity of Ti-based alloys is improved due to grain refinement, an increase in grain size stability, and an increase in the β-phase fraction up to ∼0.5. Alloying with β-stabilizers reduces the β-transus temperature and increases the β-phase fraction at low forming temperatures, thus improving the superplasticity and lowering its temperature. Both grain growth and superplastic deformation mechanisms are diffusion-controlled phenomena, and, therefore, the diffusivity of the alloying elements should have a significant effect on superplasticity. This work deals with the influence of the high-diffusive elements Fe, Co, and Ni on the grain structure and superplasticity of titanium alloys. For this purpose, the Ti-Al-Mo-V alloy, and alloys with proportional replacement of low-diffusive Mo by Fe, Co, or Ni, exhibiting an interstitial diffusion mechanism, were studied. The alloying elements content was selected to ensure the same β-phase fraction at a deformation temperature of ∼875 °C. The microstructure evolution after thermomechanical processing, annealing, and superplastic deformation, as well as post-deformation room-temperature mechanical properties of the studied alloys, were compared. The actual phase ratio was reconstructed by comparing scanning electron microscopy images in backscattered electrons and electron backscatter diffraction data for the same fragments. It was found that Mo replacement for highly diffusive elements accelerated dynamic grain growth during superplastic deformation at an elevated temperature of 875 °C but improved superplasticity at a lower temperature of 775 °C. The results confirmed that alloying with high-diffusive elements is a promising strategy for the design of low-temperature superplastic forming alloys.

Studies of Wear and Tensile Behavior of Titanium-Based Alloy (Ti-6Al-4V) Joint Developed by Electron Beam Welding

Studies of Wear and Tensile Behavior of Titanium-Based Alloy (Ti-6Al-4V) Joint Developed by Electron Beam Welding

Temperature-Controlled Laser Processing of Shape Memory Wires: Spherical Ends as Connectors for System Integration

Nickel–Titanium-based shape memory alloys have reached a high technological relevance in the medical field and also for actuation/energy conversion. At present, the interest in new actuation solutions is steadily increasing. However, one important challenge for the design of new actuators is the lack of connection and coupling options, which often hinders a reliable system integration. To address this challenge, this study presents a temperature-controlled laser processing approach for the generation of spherical ends on shape memory wires, which allow a relatively simple integration into different types of systems (e.g., printed circuit boards) in a form-fitting manner. For this purpose, an experimental setup with an integrated pyrometer was used to establish spherical ends on thin NiTi wires with a diameter of 0.24 mm. The resulting microstructures and the functional properties were investigated using scanning electron microscopy, thermal analysis, uniaxial tensile testing, actuation fatigue testing, and hardness measurements. The results obtained in the present study indicate that our laser procedure successfully yields reliable connection options for NiTi wires, without harming the functional performance of the material.

Investigation of tool wear and energy consumption in machining Ti6Al4V alloy with uncoated tools

This research studies the energy consumption and wear mechanism of carbide cutting tools in dry machining of Ti6Al4V alloy. In the first phase of experiments, full factorial design experiments were employed to study the tool wear rate (R) and specific cutting energy (SCE) with respect to the machining conditions (cutting speed and feed rate). Results showed that machining responses such as tool wear and energy consumption are affected by cutting conditions, thus requiring investigation to understand the wear mechanisms. Therefore, in the second phase, additional experiments were performed to investigate the tool-workpiece interactions at the cutting conditions reported to have low, moderate, and high tool wear. It was revealed that strong adhesion and material transfer between the tool and workpiece caused high wear. Electron dispersive X-ray spectroscopy (EDX) analysis of worn tools showed that the transfer of tungsten (W) and cobalt (Co) to the workpiece and titanium to the tool surface is the primary cause of tool deterioration. As a result, diffusion and dissolution have degraded cutting performance and weakened the tool edge, leading to rapid wear. Furthermore, worn tools resulted in relatively higher energy consumption per unit volume of material removed at the tooltip. The degradation of cutting performance and weakening of the tool edge results in rapid wear and higher energy consumption. The study suggests that minimizing tool wear is crucial for energy reduction, improved sustainability, and cleaner production goals in dry machining of titanium-based alloys.

Modified Fields-Backofen and Zerilli-Armstrong constitutive models to predict the hot deformation behavior in titanium-based alloys

This work presents modifications for two constitutive models for the prediction of the flow behavior of titanium-based alloys during hot deformation. The modified models are the phenomenological-based Fields-Backofen and the physical-based Zerilli-Armstrong. The modifications are derived and suggested by studying the hot deformation of titanium-based alloy Ti55531. The predictability of the modified models along with the original Fields-Backofen and another modified Zerilli-Armstong models is assessed and evaluated using the well-known statistical parameters correlation coefficient (R), Average Absolute Relative Error (AARE), and Root Mean Square Error (RMSE), for the Ti55531 alloy, and validated with other two different titanium-based alloys SP700 and TC4. The results show that the modified Fields-Backofen gives the best performance with R value of 0.996, AARE value of 3.34%, and RMSE value of 5.64 MPa, and the improved version of the modified Zerilli-Armstrong model comes in the second-best place with R value of 0.992, AARE value of 3.52%, and RMSE value of 9.15 MPa for the Ti55531 alloy.

Titanium carbide (TiC) dispersed surface on titanium based alloy (Ti-13Nb-13Zr) by in-situ laser composite surfacing and its wear performance

Ti-13Nb-13Zr is a promising titanium-based alloy for bioimplant applications due to its low Young’s modulus (80 GPa). However, it undergoes mechanical and mechano-chemical degradation after long-term application in the human body. The present study concerns the development of TiC dispersed surface on Ti-13Nb-13Zr by preplacement of graphite and subsequent melting with a continuous wave (CW) fiber-coupled diode laser using varied power (1000 W to 1400 W) and scan speed (10 mm/s to 20 mm/s). Laser composite surfacing leads to the formation of dispersion of carbide (TiC) in the beta (β) matrix. There is an improvement in microhardness from 257 VHN (for as-received) to 360–519 VHN for laser composite surfaced Ti-13Nb-13Zr and varied with process parameters. There is an increase in nanohardness value from 3.6 GPa (for as-received Ti-13Nb-13Zr) to 5.14–9.224 GPa and increased in Young’s modulus from 100 MPa (for as-received Ti-13Nb-13Zr) to 103.22–120.85 MPa due to laser composite surfacing. A significant improvement in wear resistance (5.8 times) and a decrease in coefficient of friction (COF) (2.8 times) against the WC ball in fretting wear mode was noticed. The wear mechanism has been schematically presented and discussed in details.

High-Quality Spherical Silver Alloy Powder for Laser Powder Bed Fusion Using Plasma Rotating Electrode Process.

The plasma rotating electrode process (PREP) is an ideal method for the preparation of metal powders such as nickel-based, titanium-based, and iron-based alloys due to its low material loss and good degree of sphericity. However, the preparation of silver alloy powder by PREP remains challenging. The low hardness of the mould casting silver alloy leads to the bending of the electrode rod when subjected to high-speed rotation during PREP. The mould casting silver electrode rod can only be used in low-speed rotation, which has a negative effect on particle refinement. This study employed continuous casting (CC) to improve the surface hardness of S800 Ag (30.30% higher than mould casting), which enables a high rotation speed of up to 37,000 revolutions per minute, and silver alloy powder with an average sphericity of 0.98 (5.56% higher than gas atomisation) and a sphericity ratio of 97.67% (36.28% higher than gas atomisation) has been successfully prepared. The dense S800 Ag was successfully fabricated by laser powder bed fusion (LPBF), which proved the feasibility of preparing high-quality powder by the "CC + PREP" method. The samples fabricated by LPBF have a Vickers hardness of up to 271.20 HV (3.66 times that of mould casting), leading to a notable enhancement in the strength of S800 Ag. In comparison to GA, the S800 Ag powder prepared by "CC + PREP" exhibits greater sphericity, a higher sphericity ratio and less satellite powder, which lays the foundation for dense LPBF S800 Ag fabrication.

Cutting-Edge Additive Manufacturing Technology for Titanium-Based Alloys

Cutting-Edge Additive Manufacturing Technology for Titanium-Based Alloys

Detailed Insight into Photocatalytic Inactivation of Pathogenic Bacteria in the Presence of Visible-Light-Active Multicomponent Photocatalysts.

The use of heterogeneous photocatalysis in biologically contaminated water purification processes still requires the development of materials active in visible light, preferably in the form of thin films. Herein, we report nanotube structures made of TiO2/Ag2O/Au0, TiO2/Ag2O/PtOx, TiO2/Cu2O/Au0, and TiO2/Cu2O/PtOx obtained via one-step anodic oxidation of the titanium-based alloys (Ti94Ag5Au1, Ti94Cu5Pt1, Ti94Cu5Au1, and Ti94Ag5Pt1) possessing high visible light activity in the inactivation process of methicillin-susceptible S. aureus and other pathogenic bacteria-E. coli, Clostridium sp., and K. oxytoca. In the samples made from Ti-based alloys, metal/metal oxide nanoparticles were formed, which were located on the surface and inside the walls of the NTs. The obtained results showed that oxygen species produced at the surface of irradiated photocatalysts and the presence of copper and silver species in the photoactive layers both contributed to the inactivation of bacteria. Photocatalytic inactivation of E. coli, S. aureus, and Clostridium sp. was confirmed via TEM imaging of bacterium cell destruction and the detection of CO2 as a result of bacteria cell mineralization for the most active sample. These results suggest that the membrane ruptures as a result of the attack of active oxygen species, and then, both the membrane and the contents are mineralized to CO2.

Exploiting the effect of PEO parameters on the surface of AISI 1020 low-carbon steel treated in a TaOH-rich electrolyte

This study used PEO treatment and a TaOH-rich electrolyte to coat AISI 1020 low-carbon steel to enhance its anti-corrosion and wear properties, targeting its usage as a medical device. The effect of time, duty cycle, frequency, and Ta(OH)5 concentration on the chemical and phase composition, topography, wettability, and roughness of the obtained coatings were addressed. The results indicated that the Fe-based oxide coatings had a rough and super-hydrophilic surface. The phase composition of the coatings was formed mainly of Ta2O5, hematite (Fe2O3), and a minor amount of rust (Fe(OH)2), with the chemical analyses also indicating the presence of some absorbed molecules. Once the best PEO parameters were established (200 V, 5 min, 60 %, 1000 Hz, and 40 g/L Ta(OH)5), the previous mechanical, corrosion, and wear tests evidenced the positive effect of the chemical species deposited in the surface when compared to the substrate. In this way, PEO treatment applied on AISI 1020 low-carbon steel in a TaOH-rich electrolyte can be an adequate alternative to produce low-cost materials for medical devices, especially as a potential substitute for stainless steel and titanium-based alloys in surgical instruments.

Assessing metal powder quality for additive manufacturing using diffuse light spectroscopy

The ability to maintain repeatable quality of metal powder is fundamental to a robust metal additive manufacturing (AM) process. The main powder degradation mechanisms in powder-based AM are the shift in the powder size distribution (PSD) and an oxygen pickup. In this study, we purposely oxidized and fractionated titanium-based and nickel-based alloy powders to evaluate the usefulness of diffuse light spectroscopy in detecting powder condition changes. For the experiment, six gas-atomized powders were used: Titanium grade 2, Ti-5Al-5Mo-5V-1Cr-1Fe, Ti-6Al-4V, Inconel 718, Inconel 625 and CM 247-LC. All powders were tested in terms of their morphology, chemical composition, and diffuse light reflectance. A strong linear correlation of the same character was observed between both PSD and reflectance, and between oxidation level and reflectance. With increasing particle sizes and oxygen levels, a decrease of reflectance is observed. We conclude that diffuse light spectroscopy is a promising measurement method for AM metal powders.