NiTi Shape Memory Alloy Research Articles

Optimizing laser parameters and exploring building direction dependence of corrosion behavior in NiTi alloys fabricated by laser powder bed fusion

The microstructure and materials performance of Laser Powder Bed Fusion-fabricated (LPBFed) NiTi shape memory alloys (SMAs) varies depending on the laser parameters and building directions. This study initially optimized the laser processing parameters (laser power and scanning speed) for LPBFed NiTi SMAs to enhance their printing quality and mechanical properties. We determined that with fixed hatch spacing of 80 μm and layer thickness of 30 μm, the laser power of 105 W, and scanning speed of 600 mm/s produced the best results. Subsequently, the corrosion behavior of LPBFed NiTi SMAs built in three different building directions (0°, 45°, 90°) was investigated in 0.9 wt.% NaCl solution at 37 °C. The electrochemical data revealed that the corrosion current density (Icorr) decreased with increasing building direction angle (Icorr-90° <Icorr-45° <Icorr-0°). The corrosion resistance followed the order of 0° sample ˂ 45° sample ˂ 90° sample. These findings were attributed to the difference in the grain size and boundary density. Higher boundary densities enhanced the electron activity capacity and the element diffusion rates, facilitating the rapid formation of a protective film and thus improving the corrosion resistance. This new insight into the anisotropy of corrosion behavior relative to building directions can inform the design of NiTi-SMA products and improve their reliability in tissue engineering applications.

Effect of Structural Configurations on Mechanical and Shape Recovery Properties of NiTi Triply Periodic Minimal Surface Porous Structures

Based on the advantages of triply periodic minimal surface (TPMS) porous structures, extensive research on NiTi shape memory alloy TPMS scaffolds has been conducted. However, the current reports about TPMS porous structures highly rely on the implicit equation, which limited the design flexibility. In this work, novel shell-based TPMS structures were designed and fabricated by laser powder bed fusion. The comparisons of manufacturability, mechanical properties, and shape recovery responses between traditional solid-based and novel shell-based TPMS structures were evaluated. Results indicated that the shell-based TPMS porous structures possessed larger Young’s moduli and higher compressive strengths. Specifically, Diamond shell structure possessed the highest Young’s moduli of 605.8±24.5 MPa, while Gyroid shell structure possessed the highest compressive strength of 43.90±3.32 MPa. In addition, because of the larger specific surface area, higher critical stress to induce martensite transformation, and lower austenite finish temperature, the Diamond shell porous structure exhibited much higher shape recovery performance (only 0.1% residual strain left at pre-strains of 6%) than other porous structures. These results substantially uncover the effects of structural topology on the mechanical properties and shape recovery responses of NiTi shape memory alloy scaffolds, and confirm the effectiveness of this novel structural design method. This research can provide guidance for the structural design application of NiTi porous scaffolds in bone implants.

Numerical and Experimental Study of a Wearable Exo-Glove for Telerehabilitation Application Using Shape Memory Alloy Actuators

Hand paralysis, caused by conditions such as spinal cord injuries, strokes, and arthritis, significantly hinders daily activities. Wearable exo-gloves and telerehabilitation offer effective hand training solutions to aid the recovery process. This study presents the development of lightweight wearable exo-gloves designed for finger telerehabilitation. The prototype uses NiTi shape memory alloy (SMA) actuators to control five fingers. Specialized end effectors target the metacarpophalangeal (MCP), proximal interphalangeal (PIP), and distal interphalangeal (DIP) joints, mimicking human finger tendon actions. A variable structure controller, managed through a web-based Human–Machine Interface (HMI), allows remote adjustments. Thermal behavior, dynamics, and overall performance were modeled in MATLAB Simulink, with experimental validation confirming the model’s efficacy. The phase transformation characteristics of NiTi shape memory wire were studied using the Souza–Auricchio model within COMSOL Multiphysics 6.2 software. Comparing the simulation to trial data showed an average error of 2.76°. The range of motion for the MCP, PIP, and DIP joints was 21°, 65°, and 60.3°, respectively. Additionally, a minimum torque of 0.2 Nm at each finger joint was observed, which is sufficient to overcome resistance and meet the torque requirements. Results demonstrate that integrating SMA actuators with telerehabilitation addresses the need for compact and efficient wearable devices, potentially improving patient outcomes through remote therapy.

Determination of the Optimum Conditions for Machining NiTi Shape Memory Alloys by Electrical Discharge Machining

Determination of the Optimum Conditions for Machining NiTi Shape Memory Alloys by Electrical Discharge Machining

Selective laser melting fabrication of body-temperature shape memory NiTi alloy for 4D-printed orthopedic implants

ABSTRACT SLM fabrication of NiTi alloy is receiving increasing attention. However, the relatively high austenite transformation finish (Af) temperature is the main problem for biomedical applications. In this study, it was found that phase transformation temperature (PTT) increased with increasing laser power, decreasing scanning speed, and decreasing hatch spacing. The combination of PPs with an energy density of less than 75 J/mm³ is expected to yield the Af temperature below 37 °C. P = 80 W, v = 600 mm/s, and h = 70 μm were identified as the optimal combination because of a good tensile strength of 612 MPa and a peak shape recovery rate of 96.94%. Biocompatibility assessment showed that SLM-NiTi porous scaffolds supported pre-osteoblast survival and proliferation. A patient-specific mesh-like supporting prosthesis was designed to show the prospect of 4D-printed orthopedics implant. In clinical application, SLM-NiTi prosthesis could reduce bony window and facilitate easier insertion through compressive deformation.

Effect of Laser Surface Texturing Process on Dry Sliding Wear Behavior of NiTi Shape Memory Alloy Used in Airplane

In this study, the effect of laser surface texturing (LST) applied to NiTi Shape Memory Alloy (SMA) on the dry sliding wear behavior of the material was investigated. After polishing and cleaning the material surface, a pitted surface texturing process was performed using a femtosecond laser under atmospheric conditions. After the surface texturing process, dry sliding wear tests were performed at room temperature. When the wear behavior of the laser-applied and non-laser-applied test samples was evaluated comparatively, it was determined that the coefficient of friction (COF) of the laser-applied samples under 1N load was approximately 17% lower. It was determined that the decrease in the COF value decreased with increasing load. However, the wear amount of the LSD-applied NiTi SMA was higher than the untreated sample. It was evaluated that this situation was due to thermal softening that occurred depending on the ablation geometry and dimensions.

Phase transition in the shape memory alloy NiTi described by the SCAN meta-GGA functional.

Climbing the ladder of density functional approximations has long been proposed to systematically improve the accuracy of first-principles calculations employing the density functional theory (DFT); however, up until now, the Perdew-Burke-Ernzerhof (PBE) functional at the second rung of the ladder, has dominated. Here, we present a study of the martensitic phase transition in NiTi based on abinitio molecular dynamics simulations and thermodynamic integration using the third-rung approximation of the strongly constrained and appropriately normalized (SCAN) meta-generalized gradient approximation (GGA). Although the predicted equilibrium lattice constants and formation enthalpy agree well with experimental data, the martensitic transition temperature (MTT) is overestimated by 94% (or 324K too high), compared with only 22% (77K) overestimation by PBE. The latent heat (q) is severely overestimated by SCAN as well. This deteriorated performance originates from the enlarged energy difference (ΔE) between the austenite and martensite phases, compared with the PBE result. Furthermore, a large variation (over 50meV/atom) in ΔE using different meta-GGAs indicates large variations in computed MTTs (∼400-500 K) and q, i.e., the predicted thermodynamic properties depend sensitively on the choice of meta-GGA. This would pose a serious problem when upgrading DFT calculations to the third rung. One possible solution is to add NiTi as a normsystem so that the revised SCAN meta-GGA could reproduce the PBE results of the relevant energy difference.

Fabrication of porous Ni-Ti shape memory alloy via binder jet additive manufacturing and solid-state sintering

This paper explores the additive manufacturing of nickel-titanium (Ni-Ti) shape memory alloys (SMAs) using binder jetting and subsequent solid-state sintering under an Ar atmosphere. The consolidated 3D-printed Ni-Ti parts exhibit a correlation between pore morphology, pore fraction, and phase formation at different solid-state sintering temperatures. At a sintering temperature of 1175 °C, NiTi grains with TiC precipitates along grain boundaries are observed, accompanied by irregular, interconnected pores constituting ∼15 % of the volume. Increasing the sintering temperature to 1185 °C leads to the formation of a minor phase of Ni4Ti3 within NiTi grains, along with grain boundary TiC precipitates, and isolated pores with a volume fraction of ∼5 %. The higher sintering temperature corresponds to a higher average nanohardness value (8.1 GPa or 763 Hv compared to 6.9 GPa or 654 Hv), indicating the presence of a greater abundance of secondary phases and higher densification at the elevated sintering temperature. While the transformation temperatures (TTs) were undetectable in the bulk-printed samples, a different structure featuring designed channels and thin struts, sintered under similar conditions, exhibited detectable TTs, with a martensite start temperature of 34 °C. Biocompatibility tests demonstrated cell spreading and attachment on both sintered Ni-Ti samples. These findings offer valuable insights into the potential use of binder jetted Ni-Ti for medical implants and tissue engineering applications.

Constitutive modeling of functional fatigue with tension–compression asymmetry for superelastic NiTi shape memory alloy

Under cyclic loads, superelastic shape memory alloys (SMAs) exhibit stress–strain responses featured by functional fatigue, i.e., degradation of superelasticity and accumulation of irrecoverable deformation as cycling number increases, together with an asymmetry between tensile and compressive responses. Comprehensive understanding and modeling of these material complexities are crucial for the design and analysis of various superelastic SMA structures in practical applications. This work has developed a novel constitutive model based on irreversible thermodynamics to account for functional fatigue with tension–compression asymmetry. A potential function, defined as a weighted sum of two potentials that are calibrated against the tensile and compressive responses respectively, is employed to generate the asymmetric responses, and functional fatigue is represented by degradation of superelastic properties and growth of plastic strain as martensitic transformation accumulates. The model is adopted in numerical simulations for superelastic SMA tubes under cyclic lateral compression, which is experimentally investigated as a model problem. The agreement between simulations and experiments shows the validity and effectiveness of this constitutive modeling. Through additional finite element simulations incorporating this model, the effects of tension–compression asymmetry under cycling and diameter-to-thickness ratio of the tubular geometry upon mechanical responses of laterally compressed SMA tubes are also unveiled.

Martensitic transformation induced by cooling NiTi wire under various tensile stresses: Martensite variant microstructures, textures, recoverable strains and plastic strains

Whenever the forward and/or reverse B2 cubic to B19’ monoclinic martensitic transformation in NiTi shape memory alloy wire proceeds under external stress above certain threshold, it generates incremental plastic strains which accumulate during thermomechanical cyclic loading and lead to functional fatigue preventing many promising engineering applications from realization. In this work, unique thermomechanical loading experiments were performed on NiTi shape memory wire with the aim to reveal the mechanism by which the forward martensitic transformation upon cooling under external stress generates plastic strain. Recoverable transformation strains and plastic strains generated by the forward transformation on cooling under various tensile stresses were evaluated, martensite variant microstructures in grains were reconstructed by nanoscale orientation mapping in TEM, martensite textures after cooling at room temperature were evaluated by in-situ synchrotron x-ray diffraction and permanent dislocation defects in martensite were analyzed by TEM. Based on the obtained experimental evidence, it is proposed that the forward martensitic transformation on cooling under stress proceeds via habit plane interfaces between austenite and second order laminate of (001) compound twins in martensite. Depending on the magnitude of the applied stress, the induced martensite reorients, partially detwins and deforms plastically via [100](001) dislocation slip in martensite in extent permitted by the requirement for compatible deformation of grains in nanocrystalline NiTi wire via a single deformation system. During the forward MT upon cooling under highest stresses 600 MPa, the martensite deforms via kwinking deformation enabling generation of large plastic strains 8 %.

Microstructure, Mechanical Properties and Corrosion Performance of Laser-Welded NiTi Shape Memory Alloy in Simulated Body Fluid.

Laser-welding is a promising technique for welding NiTi shape memory alloys with acceptable tensile strength and comparable corrosion performance for biomedical applications. The microstructural characteristics and localized corrosion behavior of NiTi alloys in a simulated body fluid (SBF) environment are evaluated. A microstructural examination indicated the presence of fine and equiaxed grains with a B2 austenite phase in the base metal (BM), while the weld metal (WM) had a coarse dendritic microstructure with intermetallic precipitates including Ti2Ni and Ni4Ti3. The hardness decreased from the BM to the WM, and the average hardness for the BM was 352 ± 5 HV, while it ranged between 275 and 307 HV and 265 and 287 HV for the HAZ and WM, respectively. Uni-axial tensile tests revealed a substantial decrease in the tensile strength of NiTi WM (481 ± 19 MPa), with a reduced joint efficiency of 34%. The localized corrosion performance of NiTi BM was superior to the WM, with electrochemical test responses indicating a pitting potential and low corrosion rate in SBF environments. The corrosion rate of the NiTi BM and WM was 0.048 ± 0.0018 mils per year (mpy) and 0.41 ± 0.019 mpy, respectively. During welding, NiTi's strength and biocompatibility properties changed due to the alteration in microstructure and formation of intermetallic phases as a result of Ti enrichment. The performance and safety of welded medical devices may be impacted during welding, and it is essential to preserve the biocompatibility of NiTi components for biomedical applications.

Improved elastocaloric effect of NiTi shape memory alloys strengthened by Ni4Ti3 nanoprecipitates

NiTi shape memory alloys (SMAs) exhibit extraordinary potential in the field of solid-state cooling due to their exceptional elastocaloric effect (eCE). However, the inherent trade-off between cooling efficiency and cooling capacity often makes it difficult to enhance both simultaneously, and the relatively poor cyclic stability poses a significant challenge to the application of such material as a solid-state refrigerant. A NiTi elastocaloric material containing uniformly distributed high-density Ni4Ti3 nanoprecipitates is obtained in this work, with a remarkable coefficient of performance of material (COPmat) as high as 52 and a satisfactory adiabatic temperature change (ΔTad) of 11 K, breaking through the limits of the eCE reported in existing SMAs. The precipitate-strengthened NiTi SMA fabricated in this work exhibits a low hysteresis and excellent cyclic stability, with the former attribute stemming from the strain-glass-like phase transformation and its reverse induced by the high-density Ni4Ti3 nanoprecipitates, and the latter resulting from the effective suppression of dislocation slip by the uniformly distributed high-density Ni4Ti3 nanoprecipitates. The precipitate-strengthened NiTi SMAs with a <001>{111} texture exhibit great eCE and simultaneously possess good strength and superelasticity controllability, which can maintain excellent cyclic stability even at a high stress level of 800 MPa. The precipitate-strengthened NiTi SMAs developed in this work not only hold significant advantages for solid-state refrigeration applications but also demonstrate extraordinary potential in high-precision control devices.

Elastocaloric effect of NiTi shape memory alloys manufactured by laser powder bed fusion

To address the challenges posed by the complex processing of NiTi alloys, the additive manufacturing technology has been employed for the preparation of NiTi alloys samples. Up to now, there is limited research on the elastocaloric effects of NiTi alloys manufactured by LPBF. This study focused on the utilization of laser powder bed fusion (LPBF) to fabricate NiTi samples, with a particular emphasis on the influence of laser power, scanning speed and hatch spacing on the microstructure and properties of NiTi alloys. The results indicated that the process parameters affect the stress hysteresis of superelasticity by influencing the Ni content in the NiTi alloys. The higher Ni content, the lower the stress hysteresis. In addition, the critical stress for plastic deformation of the texture in the <001> direction in NiTi alloys is the smallest. When only the P was changed, the proportion of the texture in the <001> direction in the sample increased with the increase of P, the proportion of plastic deformation increased, and the degree of recovery also gradually decreased. Furthermore, at a specific temperature, 10 K higher than the end temperature of austenite transformation, each sample exhibited good superelasticity. In particular, the 1st cooling capacity of the sample with the best elastocaloric effect reached 11.0 K, which was superior to other results obtained by LPBF under similar compressive strain levels.

Microstructural evolution and phase transformation behavior of Ni-Ti alloys prepared by accumulative roll bonding-deformation diffusion process

Ni-Ti shape memory alloys were prepared by accumulative roll bonding-deformation diffusion (ARB-DD) process. Effects of deformation heat treatment on the microstructural evolution and phase transition behavior of ARB-DD Ni-Ti alloy were investigated by thermodynamic calculations, and the intrinsic mechanism was revealed. The results show that strong shear is induced by intensified plastic flow of the metal at the interface, resulting the interfaces engage with each other. The simultaneous opening and cross-tangling of multi-directional dislocations leads to the dislocation cells and Taylor lattice interact near the interface, and the compounds are preferentially formed. The ARB-DD treatment resulted in a one-step phase transition for the Ni-Ti alloy. After deformation heat treatment, R-phases appear and the phase transition is transformed into two-step. During heating and cooling the phase transitions are B19’→R→B2 and B2→R→B19’, respectively. The thermal hysteretic temperature increases and reaches 57.0 °C. The microstructure transforms from dislocations to nano-twin. A lattice distortion zone with a width of about 10 nm exists at the interface between precipitates and the matrix. It reduces the energy barrier required for phase transformation, leading to stabilization of the B2 phase and de-stabilization of the B19’ phase. Eventually, a wider temperature interval for the phase transformation is obtained. This process is an effective way to prepare Ni-Ti alloys with favorable shape memory effect.

Three-Dimensional Phase-Field Simulation of Stress-Assisted Two-Way Shape Memory Effect and Its Cyclic Degradation of Single-Crystal NiTi Shape Memory Alloy

Three-Dimensional Phase-Field Simulation of Stress-Assisted Two-Way Shape Memory Effect and Its Cyclic Degradation of Single-Crystal NiTi Shape Memory Alloy

On the effect of the processing parameters in microstructure and thermomechanical properties of LPBF NiTi shape memory alloys

Recent studies have shown that variations in the parameters of the laser powder bed fusion (LPBF) process significantly impact the microstructure and thermomechanical properties of NiTi shape memory alloys (SMAs). Understanding how parameter selection influences the final NiTi SMA properties enables the strategic design of additively manufactured (AM) components with tailored mechanical and transformation behavior, suitable for specific applications in a plethora of scientific fields. However, the connection between processing and thermomechanical properties of NiTi SMAs is still not completely understood. This study investigates the effects of AM parameters laser power (72–185 W), scanning speed (668-1739 mm/s), and hatch spacing (28–85 μm) on a near equiatomic NiTi powder. Low porosity levels are found in the samples additively manufactured (AM) with the different LPBF parameter combinations. The findings also reveal that transformation temperatures and nickel evaporation trends correlate directly with volumetric energy density (VED). Additionally, the amount of Ti2Ni precipitates increases with higher VED. Thermal cycles under constant stress, training, and two-way shape memory effect tests have been performed; the results demonstrate a strain recovery ratio of 2–3.5% for most of the samples. The results arising from this study pave the way for the engineering of customized materials with tailored properties from the same alloy metal powder.

Nanoporous amorphous carbon nanopillars with lightweight, ultrahigh strength, large fracture strain, and high damping capability

Simultaneous achievement of lightweight, ultrahigh strength, large fracture strain, and high damping capability is challenging because some of these mechanical properties are mutually exclusive. Here, we utilize self-assembled polymeric carbon precursor materials in combination with scalable nano-imprinting lithography to produce nanoporous carbon nanopillars. Remarkably, nanoporosity induced via sacrificial template significantly reduces the mass density of amorphous carbon to 0.66 ~ 0.82 g cm−3 while the yield and fracture strengths of nanoporous carbon nanopillars are higher than those of most engineering materials with the similar mass density. Moreover, these nanopillars display both elastic and plastic behavior with large fracture strain. A reversible part of the sp2-to-sp3 transition produces large elastic strain and a high loss factor (up to 0.033) comparable to Ni-Ti shape memory alloys. The irreversible part of the sp2-to-sp3 transition enables plastic deformation, leading to a large fracture strain of up to 35%. These findings are substantiated using simulation studies. None of the existing structural materials exhibit a comparable combination of mass density, strength, deformability, and damping capability. Hence, the results of this study illustrate the potential of both dense and nanoporous amorphous carbon materials as superior structural nanomaterials.

A first step towards the detection of damage processes in endodontic Ni-Ti alloy files, using acoustic emission

Despite major instrumental developments over the last decade, endodontic files are still not infallible. It is well known that NiTi rotary files can break without any visible sign of deformation. Instrument breakage under combined flexion-torsion loading is still common in clinical practice. Unfortunately, breakage of this type of instrument mainly occurs in narrow canals, through pinching in the apical region. When such an incident occurs, the endodontist must adopt a debris retrieval strategy that is both stressful and not guaranteed success. This study proposes a new method for experimental damage detection leading to the fracture of Ni-Ti shape memory alloy endodontic files. It is based on the acoustic emission (AE) technique and mechanical parameters measured in real-time and image analysis. It has been shown that the AE results correlate with the damage observations and torque and force measurements recorded during the tests.Having carried out numerous root canal treatment on resin blocks, it appears that this new detection and analysis technique can be used to analyze and anticipate the first signs of damage leading to endodontic file failure. The technological development of such a method, at the level of the engine itself, associated with the act in service procedure, would constitute a revolution in the field of endodontics.

The effect of Nb additions on the passive behavior of NiTi shape memory alloys

This study explores the passivity and localized corrosion behavior of Ni(100-x)/2Ti(100-x)/2Nbx shape memory alloys (where x = 3, 6, and 9 at.%) through potentiodynamic and potentiostatic polarization tests in 3.5 wt% NaCl solution. The results reveal a significant dependence of the surface passive film’s stability on the Nb concentration. Using X-ray photoelectron spectroscopy (XPS), the chemical composition of the passive films formed on the NiTiNb alloys was characterized. Microstructural analysis showed that increasing Nb content affects the volume fraction of the eutectic microconstituent, leading to the suppression of martensite and secondary Ni-Ti phases in the microstructure with higher Nb additions. The findings demonstrate that localized corrosion resistance improves with Nb additions, attributed to the incorporation of Nb2O5 into the TiO2 passive film, enhancing its protective capacity. Remarkably, the NiTi shape memory alloy exhibits immunity to localized corrosion when 9 at.% Nb is added.

Combined Effect of Annealing Temperature and Pre-deformation on the Superelastic Behaviors of NiTi Shape Memory Alloys

Combined Effect of Annealing Temperature and Pre-deformation on the Superelastic Behaviors of NiTi Shape Memory Alloys