The objective was to compare the physical, chemical, mechanical, and microbiological properties between discs (n = 10) of Ti–6Al–4V and Ti–35Nb–7Zr–5Ta (TNZT) obtained by Machining (M) and additive manufacturing (AM) by Laser Powder Bed Fusion technique to identify the influence of chemical composition and processing technique on material properties. Using scanning electron microscopy (SEM), energy dispersive x-ray spectroscopy (EDX), x-ray diffraction (XRD), wettability, surface free energy, roughness by confocal laser microscopy and atomic force microscopy (AFM), Vickers microhardness (VM), and colony forming units (CFU) against S. aureus. Two-way ANOVA (p < 0.05) was applied. Higher roughness and irregularity were observed in the AM discs. The chemical composition of the EDX alloys was compatible with the concentrations expected and available in the literature. For TNZT the manufacturing technique interfered in the present phases (α and β) due to different cooling rates. The wettability and surface free energy of TNZT was higher than that of Ti–6Al–4V, and there was no significant difference for the manufacturing techniques. Ti–6Al–4V showed greater hardness than TNZT and the M technique greater than AM. There was no difference in S. aureus CFU between the groups. It was concluded that TNZT alloy showed higher hydrophilicity, surface free energy, roughness, lower hardness, manufacturing techniques that interfered in its phases, and no differences for CFU compared to Ti–6Al–4V. The AM technique generated more irregular and rough surfaces, and lower hardness, without significant changes concerning M in terms of chemical composition, wettability, surface free energy, and bacterial formation.
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