Three-phase Power Factor Correction Rectifier Research Articles

Third-Harmonic-Type Modulation Minimizing the DC-Link Energy Storage Requirement of Isolated Phase-Modular Three-Phase PFC Rectifier Systems

A three-phase ac/dc converter with high-frequency isolation can be realized as a monolithic three-phase or as a phase-modular system by combining three single-phase Power Factor Correction (PFC) rectifier modules with individual isolated dc-dc converters. Advantageously, for a phase-modular system the module configuration can be changed depending on the instantaneous input-output voltage ratio (i.e., a star-(Y)- or a delta-(Δ)-arrangement such that wide voltage ranges can be covered without a massive over-dimensioning of the main power components. However, the main disadvantage of a phase-modular converter realization is the fact that the input power of each PFC rectifier module pulsates at twice the mains frequency (which is inherent to single-phase power conversion) such that large dc-link capacitors are required. Recent literature predicts a substantial power pulsation reduction enabled by means of third-(3 <sup xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">rd</sup> )-harmonic injection modulation which is applicable for the Y-connection (where a common-mode (CM) / zero-sequence (ZS) voltage is injected), and for the Δ-connection of the three single-phase PFC rectifier modules (where a CM / ZS current is injected). This changes the distribution of the power flow in the three-phase system and the power pulsation is shifted to higher frequencies. This paper experimentally verifies and extends the dc-link energy storage requirement reduction of the 3 <sup xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">rd</sup> -harmonic injection modulation concept: In a first step, the derivation of the harmonic injection concept is recapitulated and suitable control methods are discussed for both CM voltage (Y-arrangement) and CM current (Δ-arrangement) injection. Further, an alternative CM voltage injection strategy with simplified reference generation based only on the instantaneous grid voltage measurements is presented and compared to the pure 3 <sup xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">rd</sup> -harmonic injection modulation. Measurement results obtained from a 6 kW prototype reveal a dc-link voltage variation and/or energy buffering reduction by up to 38.6 % enabled by the harmonic injection modulation compared to conventional operation without 3 <sup xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">rd</sup> -harmonic injection modulation.

Performance Improvement of Three-Phase Boost Power Factor Correction Rectifier Through Combined Parameters Optimization of Proportional-Integral and Repetitive Controller

This paper performs parameter optimization of proportional-integral (PI) and repetitive controller (RC) with a new objective function by adding two degrees of freedom for a three-phase boost power factor correction (PFC) rectifier. The main objectives are to optimize the multiple control loop parameters for total harmonics distortion (THD) reduction and dynamic performance indices improvement, including overshoot, rise time, and zero steady-state error. The control parameters of the three-phase boost PFC rectifier are optimized through a standard genetic algorithm. After obtaining the optimal PI and RC parameters values, fast Fourier transform and dynamic response analysis were performed using MATLAB. Moreover, separate evaluation functions are used to validate the optimal results in terms of THD reduction and dynamic performance indices improvement. Furthermore, the results are compared with the existing objective functions to show the proposed objective function superiority. Simulation results demonstrated that our proposed objective function outperforms existing objective functions to achieve optimal PI and RC parameters value. Finally, simulation results are validated through experimental results. The experimental setup includes a 5kW three-phase PFC rectifier with DSP TMS320F28335 prototype hardware to verify controller parameter performance.

99% Efficient Isolated Three-Phase Matrix-Type DAB Buck–Boost PFC Rectifier

Three-phase power factor correction rectifiers are an essential area of power electronics, supplying a direct current load with tens of kilowatts, or more, from the public three-phase mains and achieving sinusoidal input currents. In many applications, isolation is required between the mains and the load, for example, due to safety reasons or different grounding schemes. This paper describes the modulation, design, and realization of a buck–boost-type, unity-power-factor, isolated matrix-type, dual-active-bridge, three-phase rectifier. It uses a circuit similar to a conventional dual-active-bridge converter, but employs a direct matrix converter to connect the high-frequency transformer's primary winding to the mains. A soft-switching modulation scheme is proposed and comprehensively analyzed, deriving closed-form solutions and numerical optimization problems to calculate switching times that achieve minimal conduction losses. Based on this analysis, the design of an 8-kW 400-V rms three-phase ac to 400-V dc prototype is discussed, striving for the highest possible efficiency. Using 900-V SiC mosfet s and a transformer with an integrated inductor, a power density of ${\text{4}}\; {\text{kW}\cdot \text{dm}^{-3}}$ ( ${\text{66}}\; {\text{W}\cdot \text{in}^{-3}}$ ) is achieved. Measurement results confirm an ultrahigh full-power efficiency of 99.0% at nominal operating conditions and 98.7% at 10% lower input voltage.

An SiC-MOSFET-Based Nine-Switch Single-Stage Three-Phase AC–DC Isolated Converter

Three-phase power factor correction rectifiers followed by a dc–dc isolated converter are widely used for conversion of three-phase ac to isolated dc output used for high-power telecommunication loads. In this paper, a reduced device count nine-switch converter topology, which integrates the two stages of a conventional three-phase ac–dc power supply with an isolated dc output voltage for telecom applications is proposed. A novel modulation scheme using three separate 120 $^{\circ }$ phase-shifted high-frequency carriers for the three legs of the proposed converter is developed to drive the switches. It is shown that such modulation scheme leads to interleaved operation of the three dc–dc resonant converters integrated within the proposed topology resulting in low output dc voltage ripple. Justification is provided for the choice of the SiC MOSFET as the enabling technology for the converter. The proposed system with the modulation scheme is validated with a 1.5-kW laboratory prototype, which meets the Energy Star 80PLUS platinum efficiency standard for all loads.

Optimal Design of LCL Harmonic Filters for Three-Phase PFC Rectifiers

Inductive components such as line filter inductors or transformers occupy a significant amount of space in today's power electronic systems, and furthermore, considerable losses occur in these components. A main application of inductive components is EMI filters, as, e.g., employed for the attenuation of switching frequency harmonics of power factor correction (PFC) rectifier systems. In this paper, a design procedure for the mains side LCL filter of an active three-phase rectifier is introduced. The procedure is based on a generic optimization approach, which guarantees a low volume and/or low losses. Different designs are calculated to show the tradeoff between filter volume and filter losses. The design procedure is verified by experimental measurements. Furthermore, an overall system optimization, i.e., an optimization of the complete three-phase PFC rectifier, is given.

The Essence of Three-Phase PFC Rectifier Systems—Part I

In the first part of this paper, three-phase power factor correction (PFC) rectifier topologies with sinusoidal input currents and controlled output voltage are derived from known single-phase PFC rectifier systems and/or passive three-phase diode rectifiers. The systems are classified into hybrid and fully active pulsewidth modulation boost-type or buck-type rectifiers, and their functionality and basic control concepts are briefly described. This facilitates the understanding of the operating principle of three-phase PFC rectifiers starting from single-phase systems, and organizes and completes the knowledge base with a new hybrid three-phase buck-type PFC rectifier topology denominated as Swiss Rectifier. Finally, core topics of future research on three-phase PFC rectifier systems are discussed, such as the analysis of novel hybrid buck-type PFC rectifier topologies, the direct input current control of buck-type systems, and the multi-objective optimization of PFC rectifier systems. The second part of this paper is dedicated to a comparative evaluation of four rectifier systems offering a high potential for industrial applications based on simple and demonstrative performance metrics concerning the semiconductor stresses, the loading and volume of the main passive components, the differential mode and common mode electromagnetic interference noise level, and ultimately the achievable converter efficiency and power density. The results are substantiated with selected examples of hardware prototypes that are optimized for efficiency and/or power density.

Towards a 99% Efficient Three-Phase Buck-Type PFC Rectifier for 400-V DC Distribution Systems

In telecom applications, the vision for a total power conversion efficiency from the mains to the output of point-of-load (PoL) converters of 95% demands optimization of every conversion step, i.e., the power factor correction (PFC) rectifier front-end should show an outstanding efficiency in the range of 99%. For recently discussed 400-V dc distribution bus voltages, a buck-type PFC rectifier is a logical solution. In this paper, an efficiency-optimized, 98.8% efficient, 5-kW three-phase buck-type PFC rectifier with 400-V output is presented. Methods for calculating losses of all components are described and are used to optimize the converter design for efficiency at full load. Special attention is paid to semiconductor losses, which are shown to be dominant, with the parasitic device capacitance losses being a significant component. The calculation of these parasitic capacitance losses is treated in detail, and the charge-balance approach used is verified. A prototype of the proposed rectifier is constructed which verifies the accuracy of the models used for loss calculation and optimization.

Simulation and Experiment Study on Three-Phase PFC Rectifier Using MC33262

This paper introduces a single-phase power factor correction (PFC) rectifier using MC33262; explores and clarifies parallel three-phase PFC rectifier analyses and explanations; proposes an improving method; uses PSpice simulation software to make modeling, simulation and experiment for the improved three-phase PFC rectifier; and verifies its correctness and feasibility as well.