This study presents a novel approach to understanding the reinforcing mechanisms of steel fiber-reinforced concrete, particularly its crack resistance and toughening effects. By integrating dynamic surface strain monitoring with advanced three-dimensional visualization techniques, new insights are provided into how steel fibers enhance concrete's structural performance. X-ray computed tomography (CT) technology enabled detailed 3D visualization and analysis of steel fibers embedded within the concrete matrix, facilitating an in-depth examination of their distribution patterns, orientation, and positioning. Additionally, the Digital Image Correlation (DIC) three-dimensional full-field strain measurement system was utilized to dynamically monitor the loading process during three-point bending tests on semicircular concrete specimens. The findings indicate that the uniform distribution of steel fibers significantly reduces stress concentration and effectively delays crack initiation and propagation. Steel fibers bridge cracks, mitigate local stress concentrations, and substitute for the tensile components of concrete after macro-crack formation, thereby inhibiting further crack propagation. Quantitative analysis of fiber distribution through 3D image reconstruction and coordinate extraction confirmed a strong correlation between fiber orientation and crack resistance. This study contributes to the field by offering a comprehensive analysis of key parameters such as fracture process strain monitoring, 3D visualization, and quantification of fiber distribution, advancing the understanding of crack propagation mechanisms and failure processes in fiber-reinforced concrete.
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