Three-dimensional Porous Sponge Research Articles

Underoil superhydrophilic flame-retardant 3D porous composite for efficient on-demand emulsion separation: Interface engineering design on sphagnum moss

AbstractOil pollution and the energy crisis make oil-water separation an urgent for human need. The widespread use of materials with a single emulsion separation capability is limited. Multifunctional on-demand separation materials can adapt to a wide range of application scenarios, thus having a wider range of applications. The underoil superhydrophilic surface is of great significance for realizing the on-demand separation of oil/water emulsions through the removal of water in the oil and oil in the water. A 3D porous emulsion separation material based on the superhydrophilic principle of sphagnum moss was designed. The material was prepared in a simple step by taking advantage of the adhesion of polydopamine and the introduction of the as-prepared superhydrophilic BaSO4 nanoparticles to achieve superhydrophilicity with a water contact angle (WCA) of 0° and an oil contact angle (OCA) of 157.3°, resulting in excellent separation performance for both water-in-oil and oil-in-water emulsions. Underoil superhydrophilic porous composite (OSPC) can complete two kinds of emulsion separations by filtration or adsorption. It adsorbs water from water-in-oil emulsion to achieve separation, with a good adsorption capacity of 74.38 g/g and efficiency up to 99%. It can also filter oil-in-water emulsions with an efficiency of 99.92%. The separation efficiencies are all almost unchanged after ten separation cycles. Furthermore, the material has excellent flame retardancy, which reduces the possibility of secondary disasters. The three-dimensional porous sponge has excellent on-demand separation performance for multiple emulsions. It provides a new preparation strategy for underoil superhydrophilic materials and a new idea for the design direction of special wetting materials for the on-demand separation of oil/water emulsions.

A facile energy-saving and environmental oil-spill remedial method: Separation patterns and kinetics research

Three-dimensional porous sponge has been demonstrated as an outstanding candidate in oil/water separation due to its hydrophobicity and oleophilicity that originates from the synergistic effect of rough structure and low surface energy, but the separation process has not been illuminated clearly. This paper presents the study of the synthesis of oil/water separation sponge, mechanism of separation process and establishment of kinetic model, via the combination among dopamine chemistry, covalent modification, theoretical analysis, experimental results and mathematical model. Results show that both the dopamine deposition time and the octadecyltrimethoxysilane hydrolysis system significantly affect the hydrophobicity of the modified-melamine sponge and that the oil/water separation process is composed of six scenarios with different physical state. Furthermore, with the experimental results, established iso-potential separation model and the height-quantized model, we conclude that the time-dependent separation patterns and kinetics are subjected to the modulation of the viscosity of the separated substance and the immersion depth of the sponge.

High-performance poly(vinyl alcohol)–chitosan sponge modified with graphene oxide

Three-dimensional porous sponge with good mechanical strength, high absorption capacity and recyclability is of scientific and technological interest. In this work, graphene oxide has been incorporated into poly(vinyl alcohol)–chitosan sponge during acetalization reaction of poly(vinyl alcohol) for the fabrication of macroporous and amphiphilic sponges. Mercury intrusion porosimetry and scanning electron microscopy indicate that the as-prepared sponges have interconnected open-cell structures. The incorporation of graphene oxide and the interconnected macroporous structures in the amphiphilic sponges endow them with improved absorption capacity for both water and organic liquids. Moreover, the absorbed liquids can be effectively collected through simple squeezing and the sponges can be used repeatedly while maintaining a relative high absorption capacity. The simple fabrication and improved performance of the resulting sponges suggest that they have potential industrial applications.

Three-Dimensional Porous Sponges from Collagen Biowastes

Three-dimensional, functional, and porous scaffolds can find applications in a variety of fields. Here we report the synthesis of hierarchical and interconnected porous sponges using a simple freeze-drying technique, employing collagen extracted from animal skin wastes and superparamagnetic iron oxide nanoparticles. The ultralightweight, high-surface-area sponges exhibit excellent mechanical stability and enhanced absorption of organic contaminants such as oils and dye molecules. Additionally, these biocomposite sponges display significant cellular biocompatibility, which opens new prospects in biomedical uses. The approach highlights innovative ways of transforming biowastes into advanced hybrid materials using simple and scalable synthesis techniques.