Three-dimensional Heat Transfer Model Research Articles

Heat exchange performance of an energy-pile group in a hybrid GSHP system and effects of pile spacing

In long-term operations, seasonal imbalance in the thermal load may adversely affect the heat transfer performance of the energy piles, potentially resulting in thermal accumulation within the ground and eventual system failure. The heat transfer performance of energy pile systems during long-term operation under unbalanced thermal loads must be investigated. Moreover, the design parameters of energy piles are usually constrained by the requirements of foundation structural design, resulting in energy piles being densely arranged. Hence, the influence of pile spacing on the heat exchange performence of energy piles must be comprehensively understood. In this study, two- and three-dimensional energy-pile heat transfer models were established and innovatively coupled based on an engineering project currently under design. Numerical simulations were performed to investigate the heat transfer behavior of energy-pile groups subjected to unbalanced thermal loads and the effect of pile spacing on their heat exchange performance. Furthermore, design recommendations regarding the determination of the proportion of thermal loads to be borne by the energy piles in a hybrid GSHP system were provided. The results indicate that the proposed 2D-3D coupled modeling approach is able to simulate the heat exchange performance of large-scale energy pile groups. Pile spacing considerably affects the long-term thermal performance of energy-pile groups, especially in cases with small pile spacings. The influence of pile spacing on the heat exchange capacity of energy piles can be considered in the design phase by incorporating a group effect coefficient η, which are calculated to be 0.165, 0.470, 0.732, and 1 for pile spacings of 2 m, 4 m, 6 m, and 10 m, respectively.

Optimization study on acid condensation and anti-corrosion performance of 3-D finned tube heat exchangers

Low-temperature acid corrosion on flue gas heat exchanger surfaces seriously reduces the stability, safety, and economy of equipment operation. Efficient strategies are urgently required to improve the anti-corrosion performance of heat exchangers. In present paper, a three-dimensional heat and mass transfer model integrating the acid dew point, acid condensation rate, and solution concentration was developed to predict the corrosion characteristics on the surfaces of 3-D finned tube heat exchangers. Firstly, a comparative analysis of acid condensate characteristics for 3-D finned tubes with different configurations was performed. The results showed that the elliptical tube effectively improves the distribution uniformity of acid condensate rate and promotes anti-corrosion performance. Then, the effects of five operating parameters (gas temperature, gas velocity, water vapor concentration, acid vapor concentration and wall temperature) on overall corrosion characteristics were systematically examined in terms of acid dew point, condensation rate and solution concentration using single-factor and orthogonal analysis, and the effect order of each factor was determined. Furthermore, optimization analysis of anti-corrosion performance was conducted based on the orthogonal results, and the optimum working conditions (water vapor concentration below 11.8% and wall temperature of 347 K to 355 K) are recommended. This research can provide theoretical guidance for the anti-corrosion designation and optimization of 3-D finned tube exchangers.

Design and heat transfer numerical analysis of high-speed continuous casting mold water slot system

The water slot structure can reduce the temperature of the mold and increase the heat transfer between the mold and cooling water. It has significant impacts on high-speed continuous casting. Therefore, a three-dimensional model of heat transfer from mold to cooling water was used to analyze the influence of water slot size on the cooling capacity of a single water slot. Then, the fluid flow, heat transfer, and solidification three-dimensional models were used to analyze the temperature distribution and cooling effect of three kinds of water slot molds and non-water slot molds. Finally, the water slot mold was designed to achieve high-speed continuous casting. The results show that to make full use of the cooling water in the water slot, the width and height of a single water slot should be less than 8 mm. Compared with the conventional mold without the water slot structure, the temperature of the mold with the water slot structure significantly decreases. The final design of the mold water slot system is as follows: the water slot width and depth are 8 mm, and the number of water slots on one side of the mold is 9. The water slots have a symmetrical distribution, and the symmetrical plane is the middle plane of the mold. The high-speed continuous casting experiment was carried out, and the casting speed can reach 4–4.5 m/min. The water slot mold in this study can be applied in the high-speed continuous casting process.

Numerical simulation of single-well enhanced geothermal power generation system based on discrete fracture model

This study proposes a single-well enhanced geothermal system (SEGS) to mitigate the high-risk of traditional Enhanced Geothermal Systems (ESGs) with two or more wells and enhance the general applicability. A detailed thermodynamic model that couples the wellbore, reservoir, and organic Rankine cycle is built. For the reservoir, a three-dimensional flow and heat transfer model featuring a discrete fracture network is employed. The effects of injection flow rate, injection temperature, branch well length, and branch well spacing on net output work, pump power consumption, thermal efficiency, and exergy efficiency have been investigated. The results indicate that an increase in the injection flow rate improves the shaft power of the expander and the power consumption of the injection pump. An optimal flow rate of 30 kg/s is identified, which maximizes the annual net power output to 1221.2 kW. Additionally, an increase in the injection temperature is found to enhance the buoyancy effect, thereby improving both thermal and exergy efficiency, and reducing the power consumption of the injection pump. The maximum net output power is achieved at an injection temperature of 60 °C. The study also notes that the branch well length has a negligible effect on thermal and exergy efficiency and expander shaft work. However, a longer branch well length contributes to a decrease in the power consumption of the injection pump and an increase in the net power output. Finally, it is observed that increasing the lateral well spacing slows the rate decay of the production temperature. A spacing of 360 m is found to yield a maximum annual net output power of 1259.4 kW. In conclusion, this study offers significant insights and practical guidance for the development and utilization of SEGS, demonstrating its potential as an effective alternative to conventional EGS methodologies.

Research on performance of new separated thermoelectric cooler at different pulse currents

This paper studies the performance of a novel split thermoelectric cooler under the different pulsed electrical currents. The investigation focuses on analyzing changes in the cold side temperature of thermoelectric cooler when subjected to different pulse forms. The three-dimensional heat transfer model established through COMSOL was used to investigate the new thermoelectric cooler. The study focused on analyzing the impacts of pulse amplitude, pulse period, pulse waveform, and heat dissipation conditions on the performance of split cooler. The results show that the cooling temperature of split component can be reduced by about 13 K at constant electrical current compared with the conventional component. The temperature of the separated component can be decreased by an additional 2–5 K through the application of pulsed current. The triangle pulse is the best choice for the split component under continuous pulse when the heat dissipation is insufficient. The split thermoelectric component can work more smoothly by using the slant drop triangle pulse compared with the optimized triangle pulse form. The performance of the split thermoelectric component is optimal under a square pulse when there is adequate heat dissipation.

Thermal and mechanical investigation of proton exchange membrane fuel cells under combined loading conditions

Mechanical performance of PEM fuel cells under combined loadings is one of critical issues in improving cell performance and reliability. In this study, thermal and mechanical performance of the PEM fuel cell under clamping force and temperature load are investigated by experiments and three-dimensional dynamic simulations. In experiments, pressure distributions between gas diffusion layer and flow field are measured by pressure sensitive films. The experimental results show that the local pressure increases with clamping load, and pressure distribution is much uneven in the midstream. Meanwhile, a three-dimensional model of the cell combined transient heat transfer and mechanical response of components is developed, which is validated by experimental data. The modeling results show that under combined loadings, the porosity of gas diffusion layer under the rib decreases, attributed to compressive deformation caused by thermal gradient and clamping pressure, leading to higher effective thermal conductivity and electrical conductivity. When at a higher temperature, the overall stresses of gas diffusion layer decrease and the minimum stress is located under the center rib, forming a concave stress distribution pattern. Distribution and variation patterns of local deformations and stresses for the membrane are similar to those of gas diffusion layer, but the maximum stress and deformation are much lower. A dimensional stress coefficient is proposed to determine the stress distribution uniformity under the rib. With the increase of clamping torque, dimensionless stress coefficients under lower ambient temperature change slightly. As temperature increases, dimensionless stress coefficients increase significantly and decrease with the clamping torque, indicating the decreasing role of temperature load on mechanical response of the cell.

Thermohydraulic performance analysis and parameters optimization of the combined heat sinks with microchannels and micro pin-fins

The combined heat sinks of microchannels and micro pin-fins are numerically studied in depth by three-dimensional conjugate heat transfer models for flow rate (Qv) ranging from 18 to 90 ml/min. The influence degrees of multiple parameters, i.e., the lengths and widths of the cavities and pin-fins, on cooling effect, pressure drop and comprehensive performance are analyzed quantitatively by Taguchi method. And the optimal combination structures for temperature of heat sink (OCS-T), pressure drop (OCS-PD) and performance evaluation criterion (OCS-PEC) are obtained accordingly. The original heat sink with fan shaped cavities and diamond pin-fins (FC-DPF) and the smooth rectangular heat sink (SR) are selected for comparison. The coupling effects of four structure parameters on the local and average thermal hydraulic characteristics are elucidated. The interrelation of multiple physical fields and the comprehensive efficiency of the optimal combination structures are discussed thoroughly. Moreover, the thermodynamic properties and irreversibility are illustrated based on the entropy generation. Results demonstrate that the length of fan shaped cavity and the width of diamond pin–fin have a dominant impact on heat dissipation and pressure drop. The width of cavity has a noticeable impact on the overall performance. Large width of cavity is favorable to induce transverse flow, and large width of pin–fin contributes to distinct vortices. The symmetrical vortices in the direction of channel height can improve chaotic mixing and temperature uniformity. At high flow rate, the performance evaluation criterion (PEC) of the OCS-PEC is increased by 29 % compared to the original structure FC-DPF. When total thermal resistances of the above two heat sinks are similar (0.43 K/W of the OCS-PEC and 0.45 K/W of the FC-DPF), the pumping power of the OCS-PEC (0.47 W) is 35 % lower than that of the FC-DPF (0.72 W) proving the excellent overall efficiency. In addition, the OCS-PD and OCS-PEC show better thermodynamic performance and less irreversible loss for high flow rate, which implies the energy efficiency advantage. The synergistic mechanism of flow and heat transfer is revealed and the results are significant for further understanding the rules of performance enhancement. The excellent overall performance of the OCS-PEC at high flow rate makes it more promising in application for electronic chips cooling in aerospace, defense and communication fields, thermal management of battery, hydrogen storage, fusion energy management, etc.

Research on the energy efficiency improvement of closed loop wastewater source heat pump with direct-expansion heat exchanger

The closed-loop wastewater source heat exchanger (WSHE) has advantages such as being non-clogging and resistant to corrosion, but their heat transfer efficiency is relatively low, therefore it is still not the mainstream form of heat exchanger of wastewater source heat pump (WSHP). A novel CO2 direct-expansion wastewater source heat exchanger (DX-WSHE) is proposed in this paper, aiming to significantly improve the heat transfer rate of the heat exchanger and the energy efficiency of the heat pump system. The direct-expansion heat transfer process is complex, large grid number and long calculation time will be required if calculated by conventional numerical simulation software. Therefore, a three-dimensional transient heat transfer model was developed based on the thermal resistance and capacity model, which offers the advantages of fast computation speed and strong flexibility. The heat transfer and energy efficiency characteristics under different parameters were studied. The coefficient of performance (COP) of the direct-expansion wastewater source heat pump (DX-WSHP) can be increased by 31.0% compared to conventional design, and the heat flux of the direct-expansion wastewater source heat exchanger can be up to 250 W/m for the standard group. Compared with conventional designs, the direct-expansion wastewater source heat pump has excellent heat transfer and energy efficiency capabilities, which is a promising building energy saving and emission reduction technology.

Thermocapillary convection modes and phase change heat transfer characteristics of three-dimensional metal foam composited phase change materials with different aspect ratios under microgravity

This work aims to investigate the flow, heat transfer and phase change characteristics of porous media composite phase change materials with different aspect ratios in the thermocapillary mode under microgravity. A three-dimensional hydrodynamic model of thermocapillary-enhanced phase change heat transfer in the composite is developed. The model considers the shear stress boundary conditions on the porous free surface, employing the enthalpy-porosity method and the Darcy–Forchheimer model to describe the phase change process and fluid flow within the porous matrix, respectively, and the local thermal non-equilibrium model to describe the transient heat energy transfer between the paraffin and copper foam. The effects of different Marangoni numbers (Ma), aspect ratios (AR), Darcy numbers (Da) and porosities (ε) on the phase change heat transfer are compared. The results show that the increase of Ma from 6 × 104 to 2 × 105 accelerates the thermocapillary effect, and positively affect the thermal transport inside the cavity. The total melting time of the composite is reduced by 22.6 %, the heat storage efficiency is improved by 31.1 %, and secondary vortices appear in the convection zone. The large AR is favorable to the development of thermocapillary convection, but it also causes the reduced temperature gradient and heat transfer area of the heat source as well as the increased heat transfer distance. Compared to AR = 1, the total melting time increased by 34.4 % and 46.9 % for AR of 1.95 and 2.25 at a larger Ma, while the heat storage efficiency decreased by 26.5 % and 33.7 %, respectively. For a fixed ε, the decrease in Da hinders the development of convection, thus weakening the heat transfer and storage performance of the composite, and also causes heat conduction to dominate the phase change process in advance.

A comparative analysis of the performance of backfill heat exchangers in deep mine geological environments

With the increase of mineral mining depth, the technologies of constructing heat exchanger in stopes to exploit geothermal resources from deep mines have received great attention. The heat extraction capacities of heat exchangers are closely related to the geological environments of deep mines, especially backfill mines. Therefore, a three-dimensional unsteady heat transfer and seepage coupling model of backfill heat exchangers (BFHEs) is created and verified in this work using COMSOL simulation software. Then, the influences of geological environments, involving groundwater seepage, initial temperature and thermal conductivity of surrounding rock etc., on the ability of five BFHEs with the equal buried tube length to extract heat in different configurations are investigated by this model. The findings indicate that groundwater flow can significantly improve the performance of BFHEs. Double-layer tube BFHEs have the best overall performance in the studied seepage velocity range. Only when there is no or little seepage is the performance of single-layer tube BFHEs equivalent to that of double-layer tube BFHEs. The heat extraction capacity of BFHEs is greatly improved under seepage conditions with the increase in the initial temperature of surrounding rock, although the impact is low in the absence of groundwater seepage. The benefit of backfill body's thermal conductivity on BFHEs' ability to transport heat is significantly greater than that of surrounding rock, but the effect becomes smaller as the value increases. Further increasing the thermal conductivity of the backfill body will not considerably increase the heat extraction capability of BFHEs after it reaches 2.5 (W·m−1·K−1). Therefore, if the cost is too high, continued enhancement is not recommended. The findings offer theoretical recommendations for optimizing BFHEs’ setup to better adapt to deep mine geological environments and increase geothermal extraction capability.

Thermal and optical investigations of various transparent wall configurations and building integrated photovoltaic for energy savings in buildings

The growing global attention on energy consumption in buildings, along with the harmful effects of carbon dioxide emissions on climate change, has recently heightened efforts on sustainability and energy savings in buildings. As a result, the search for high thermal resistance walls, as well as the development of integrated photovoltaic technology with front glass walls to save energy in buildings, is an important and promising topic. The current study investigates and compares the energy-saving capabilities of four building transparent wall configurations: basic glass, facade, basic glass integrated with photovoltaics, and facade integrated with photovoltaics at different ambient temperatures, wind speeds, and solar radiation. The study also introduces a comprehensive three-dimensional heat transfer and electrical model that combines a Steady-State Thermal solution with the ANSYS mechanical solver and a fluid flow solution with the ANSYS Fluent solver to simulate the full layers of Cadmium Telluride solar cells, transparent walls, and the air conditioning room. Each model was subjected to a full-day simulation using Egypt weather conditions in the summer season to evaluate the efficacy in terms of saving artificial lighting loads, thermal loads for air conditioning, daily electricity generation from Cadmium Telluride solar cells, and total energy savings throughout the day. According to the findings, the facade integrated with photovoltaics and basic glass integrated with photovoltaics configurations deliver about 394 Wh/m2 of electrical energy to the building daily. Furthermore, when air conditioning and lighting loads, as well as solar cell productivity, are considered, the facade, basic glass integrated with photovoltaics, and facade integrated with photovoltaics configurations save 46.9%, 31.5%, and 79.3% of total electricity consumption, respectively, when compared to the basic glass wall.

Effect of nanosecond pulsed laser parameters on texturing formation of metallic surface: Experiment and modelling

The laser ablation process is an indispensable tool in precision micromachining for fabricating micro/nanostructures with specific geometries and regulating physicochemical properties on target surfaces. However, the absence of studies on the effect of laser parameters on texturing formation and surface microstructure makes process control and the optimization of surface texturing challenging. In this study, a nanosecond pulsed laser process was employed to create the micro-texturing on the Al alloy surface, emphasizing the effect of process parameters on surficial grain structures and texturing formation. A three-dimensional (3D) heat transfer model based on the finite element (FE) method was developed to numerically visualize the shape-dimensional evolution of micro-texturing during laser ablation. A simplified but effective moving laser heat source model was proposed to predict the dynamic spatial and temporal distributions of heat generation and transfer. Material removal, which was dominated by surface evaporation in the pulsed laser process, was achieved using the element deletion method. Under various laser parameters, the model-predicted cross-sectional groove profiles agreed well with experimental measurements. In addition, the effects of laser power and scanning speed on the groove morphologies were investigated. The experimental findings and numerical models established in this study will provide guidance for precisely controlling pulsed laser parameters to achieve desired texturing structures and dimensions.

Enhancing the cooling efficiency of the air cooling system for electric vehicle battery modules through liquid spray integration

To achieve the desired voltage and power capacity to serve as the primary power source in electric vehicles (EVs), the battery cells are densely interconnected in both series and parallel configurations, forming modules. These modules are further assembled to create the pack. Excessive heat generated by chemical reactions and internal resistance can lead to reduced capacity, instability, and thermal runaway. Hence, the implementation of a battery thermal management system is crucial to maintain the batteries operating within the optimal temperature range. In this study, a novel cooling system was proposed that combines an integrated non-electrically conductive liquid spray called hydrofluoroether (HFE) with forced air as the cooling fluids. A three-dimensional transient heat transfer model for the cylindrical lithium-ion battery module was developed by using ANSYS Fluent. Numerical investigations were conducted to evaluate the impact of liquid injection rate and injector arrangement on the cooling performance of the battery module. The findings demonstrate that the proposed technique effectively decreases the maximum temperature and the unbalanced temperature difference within the battery module compared to the traditional method of dry air cooling. The optimized system, which entails placing the nozzles between rows 1 and 2 of the battery module and maintaining a consistent mass flow rate of 20 g/s, leads to a decrease in the maximum temperature and temperature nonuniformity by about 6 °C and 4 °C, respectively. These insights provide valuable guidance for the design of spray-assisted forced-air cooling systems and contribute to the development of efficient thermal management solutions for EVs.

Hydrothermal characteristics and irreversibility behavior of microchannel heat sink operated with hybrid nanofluids: A critical assessment

Recently, hybrid nanofluids have been outlined to enhance the cooling performance of microchannel heat sinks (MCHSs) and increase the heat dissipation rate in electronic devices. However, comparative assessments of hybrid nanofluids (HNFs) and water as coolants for MCHSs in terms of their hydrothermal performance and irreversibility characteristics are scarce. The present study aims to numerically assess the hydrothermal performance and entropy generation characteristics of various hybrid nanofluids in an MCHS for cooling a central processing unit (CPU). COMSOL Multiphysics software is used to solve the governing equations of a three-dimensional conjugate heat transfer model using the finite element method. The reduced graphene oxide decorated with cobalt oxide nanocomposite (rGO–Co3O4) and Fe3O4-coated MWCNT (MWCNT–Fe3O4) HNFs with temperature-dependent thermophysical properties and wide range of concentrations (0% ≤ φ ≤ 0.2%) are considered. The simulations are performed under constant Reynolds number (300 ≤ Re ≤ 1500) and constant flow rate (5.42 cm3/s ≤ Q ≤ 27.12 cm3/s) conditions. The results show that increasing the values of φ at a fixed Re significantly enhances the heat transfer coefficient; reduces the CPU temperature, thermal resistance, and total entropy generation; and improves temperature uniformity. However, the pressure drop and pumping power increase significantly. No significant enhancement is achieved when the HNFs are used instead of water at a constant flow rate, and a noticeable pumping power is obtained under all studied conditions. In conclusion, MWCNT–Fe3O4 HNF exhibited better combined thermohydraulic performance than the rGO–Co3O4 HNF.

A Thermal Analysis of LASER Beam Welding Using Statistical Approaches

Implementing input parameters that match the experimental weld shape is challenging in LASER beam welding (LBW) simulation because the computed heat input and spot for temperature acquisition strongly affect the outcomes. Therefore, this study focuses on investigating the autogenous LBW of AISI 1020 using a three-dimensional heat transfer model that assumes a modified Gaussian heat flux distribution depending on LASER power (Qw), radius (R), and penetration (hp). The influence of such variables on the simulated weld bead was assessed through analysis of variance (ANOVA). The ANOVA returns reliable results as long as the data is normally distributed. The input radius exerts the most prominent influence. Taguchi’s design defined the studied data reducing about 65% of the simulations compared to a full factorial design. The optimum values to match the computed outcomes to lab-controlled experiments were 2400 W for power (80% efficiency), 0.50 mm for radius, and 1.64 mm for penetration. Moreover, the experimental errors regarding thermocouples positioning were corrected using linear interpolation. A parallel computing algorithm to obtain the temperature field reduces computational costs and may be applied in real-world scenarios to determine parameters that achieve the expected joint quality. The proposed methodology could reduce the required time to optimize a welding process, saving development and experimental costs.

Heat transfer in phase change materials for integrated batteries and power electronics systems

An integrated batteries and power electronics system has great potential in improving the compactness, flexibility and multifunctionality in electrical vehicles. However, it needs to overcome thermal management challenges due to different operation temperatures of batteries and power electronics. To tackle this issue, this paper presents the first systematic study on the heat transfer characteristics in phase change materials (PCMs) based thermal management system sandwiched between two significantly different constant heat sources, through an experimentally validated transient three-dimensional heat transfer model. All key parameters of PCMs affecting the system are identified through a new dimensionless formulation, including the ratio of horizontal and vertical thermal conductivity kxy and kz, the aspect ratio (ratio of thickness and length), and Jakob number Ja (ratio of sensible heat and latent heat). Modelling results show that the system operation duration τd increases monotonically with the increase of kxy. However, increasing kz is not always benificial for τd and there is an optimal value for kz when keeping kxy unchanged. In addition, the increase of PCMs thickness can prolong τd monotonically. The reduction of Ja, e.g. increasing latent heat, is always beneficial for τd.

Simulation Analysis and Optimization of Temperature Field for Hot In-Place Asphalt Pavement Recycling

The heating temperature field of asphalt pavement is a key factor affecting the quality of pavement heat-in-place recycling (HIR). Using the heat transfer characteristics of HIR, a three-dimensional heat transfer model was simplified into a one-dimensional heat transfer model along the depth direction. A temperature sensor was installed on the site to monitor the temperature change of the asphalt pavement at different depths under different heating powers, and the actual temperature and heat transfer model were highly compatible. Through this model, the influence of heater running speed and heater heat flux density on the temperature field of the asphalt pavement heated by infrared radiation (IR) was calculated by the finite differential method, and an optimal combination of heating is proposed. In accordance with construction continuity and minimum energy consumption principles, at the 3.0–3.5 m/min recommended running speed of the heating machine, the asphalt at a depth of 4 cm satisfied the temperature demand, but the asphalt on the road surface was prone to heat aging. The heating effect of the constant temperature variable power heating (CTVP) is ideal, but the continuous change in heating power increases the difficulty of construction. Constant temperature discrete power heating (CTDP) divides the ideal heat flux density curve into several stages according to the length of the heating plate in the heater, increasing the feasibility of constant temperature heating in engineering and reducing energy consumption.

Numerical simulation and experimental analysis on nanosecond laser ablation of titanium alloy

Nanosecond lasers are widely used in the ablation of metal materials, and the exploration of the ablation mechanism has never stopped. In this study, a three-dimensional finite element model of heat transfer and flow coupling was established with Ti6Al4V alloy as the research object. The model simulated the heat transfer in the ablation process by setting heat conduction, convection, and radiation flux. The surface tension, recoil pressure, gravity, buoyancy, and thermocapillary force were used as driving forces to induce fluid flow in the molten pool. The results show that different scanning paths lead to different degrees of heat accumulation in the model. However, due to the large duty cycle used in the simulation, the model has enough cooling time. The effect of heat accumulation is limited. Among the reasons for inducing liquid flow in the molten pool, thermal capillary flow dominates. The maximum flow velocity appears at the edge of the molten pool, and the flow velocity gradually decreases from the surface to the inside. To study the interaction between laser parameters and groove size, the experimental parameters were designed by response surface methodology. The results show that the influence of scanning times, scanning speed, and repetition frequency on groove depth gradually decreases. The interaction between scanning speed and scanning times has an obvious effect on the groove width.

Integrated modeling of cracking during deep penetration laser welding of nickel alloys

During deep penetration laser welding of nickel alloys, interactions between composition and processing conditions can lead to the formation of defects. Inconel 740H, for example, has demonstrated a susceptibility to horizontal fusion zone cracking at locations between 70% and 80% of the weld depth during laser welding at powers above 5 kW. Coupling three-dimensional heat transfer, fluid flow, and stress modeling tools allowed that both the strain rate and stress normal to the solidification direction to be calculated. In the Inconel 740H welds, cracks formed at locations where the strain rate and stress simultaneously reached critical levels. No cracking was observed in the Inconel 690 welds, since the strain rate and stress did not simultaneously reach these critical levels.

Research on foil thermal features of hydrodynamic air foil bearing with the Three-dimensional heat transfer model

Research on foil thermal features of hydrodynamic air foil bearing with the Three-dimensional heat transfer model