Chemical looping gasification (CLG) for combined hydrogen production and carbon capture represents a significant pathway for the clean, low-carbon utilization of traditional fossil fuels. Currently, a significant knowledge gap remains concerning the interplay between reactor configuration optimization and the complex gas–solid interactions in the CLG systems. This study integrates reactive computational fluid dynamics-discrete element method (CFD-DEM) simulations with a coarse-grained model (CGM) to analyze 3D coal-based CLG systems. The spatiotemporal distributions of gas–solid flow dynamics and thermochemical characteristics are revealed. It is found that increasing the gasifier height enhances fuel conversion and hydrogen production but compromises CO2 absorption. Smaller reactor diameters induce excessively rapid gas–solid flows, leading to incomplete fuel conversion and reduced hydrogen yield, while larger diameters cause uneven flows, significantly deteriorating hydrogen production and carbon absorption efficiency. Based on the simulation findings, the optimal height-to-diameter ratio for the gasifier in a CLG system is approximately 28.8, optimizing H2 production while maintaining efficient CO2 absorption. Moreover, the superficial gas velocity has a multifaceted influence on the hydrogen production and carbon reduction performance in the CLG process, necessitating a comprehensive consideration of its effects on fuel reaction time, gas–solid interactions, and other factors.
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