In response to the issue of thermal runaway in lithium-ion batteries, a new battery separator with high safety was developed in this study. By incorporating trace amounts of the surfactant sodium dodecyl sulfate (SDS) into the boehmite (BM) slurry, uniform infiltration of the polyvinylidene fluoride/polyetherimide (PVDF/PEI) coaxial electrospun fiber membrane was successfully achieved, thereby significantly enhancing the membrane’s flame retardancy and thermal stability at high temperatures. This method is straightforward and versatile, facilitating a tight integration of BM with individual fibers. Owing to the synergistic effects of the fiber structure, polymer matrix, BM, and binder, the separator also exhibits excellent electrolyte wettability, thermal conductivity, and toughness. Batteries assembled with this membrane demonstrated an initial discharge capacity of 142.1 mAh/g at a 0.5C charge–discharge rate, with a capacity retention of 97.4 % after 120 cycles. This research provides an innovative solution for the fabrication of high-safety lithium-ion battery separators, holding profound scientific significance and promising application prospects.
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