Thermal Regulation Research Articles

Rapid-response electrochromic devices with self-wrinkling polyaniline for enhanced infrared emissivity modulation

Electrochromic devices (ECDs) based on polyaniline (PANI) can alter their optical properties reversely by varying applied voltages, showing great potential in infrared (IR) information concealment. However, the traditional ECD with a flat PANI layer tends to perform unsatisfactorily in IR emissivity regulation and response time, resulting in risks of information leakage and low transfer efficiency. To address these challenges, a wrinkled microstructure is incorporated into the PANI layer (PANI-W) of the ECD (ECD-W) through a self-wrinkling method. Theoretic simulations combined with experimental results verify that the PANI-W endows an enhanced antireflection effect and a more complete redox degree. As a result, the ECD-W exhibits an exceptional IR emissivity modulation (0.375) and a short response time (1.8 s/2.6 s), allowing it to realize a temperature modulation of 8.9 °C. Moreover, various patterned and anti-patterned ECDs-W are feasibly prepared without masks, and more complicated patterns can be realized by erasing the unnecessary part of PANI-W on the ECDs-W. Two encryption/decryption strategies based on these ECDs-W are presented to provide more secure ways for IR information concealment. This research offers guidance to achieve high-performance ECDs with more effective spectrum regulation and faster responses, showing great potential in thermal regulation and IR information protection.

Induced magnetic field and thermal regulation of synovial fluid flow through irregular surfaces with first-order slip and gold nanoparticles

ABSTRACT The current computational exploration develops a poroelastic model of the knee cartilage to elevate its temperature under cyclic sinusoidal loading. A contributing factor to the rise in temperature is this tissue’s viscous dissipation, which converts some of the mechanical energy supplied into heat. The manipulation of cartilage temperature is mostly reliant on the movement of synovial fluid inside the space between joints and within the permeable cartilage. We developed the region flow model in the presence of induced magnetic fields and gold nanoparticles, which enhanced the efficiency of joint lubrication by boosting the load-carrying capacity. We dealt with the problem for two different models. Model 1 assumes that viscosity is exponentially dependent on concentration. The shear thinning index in Model 2 is regarded as a concentration-dependent variable. We introduce these models for a complex wavy surface, where the first-order slip effect occurs. We modified the governing problem by assuming a long wavelength and a low Reynolds number. We followed up with a computational analysis utilizing the Rung–Kutta–Merson approach with Newton iteration in a shooting and matching strategy. We have conducted detailed comparisons between Model 1 and Model 2. The graphical findings have been shown for the distributions of velocity, temperature, and nanoparticle concentration. Additionally, the pressure gradients, streamlines, and axially generated magnetic fields have also been included. These results are presented for numerous physical parameters. The mechanics of trapping are thoroughly examined through the use of streamlines.

Improving the charging performance of latent heat thermal energy storage systems using triply periodic minimal surface (TPMS) structures

The utilization of latent heat thermal energy storage (LHTES) using phase change materials (PCM) has attracted considerable attention due to their high energy density and thermal regulation. However, the inferior thermal conductivity of PCM has hindered their widespread implementation, triply periodic minimal surface (TPMS) structures could considerably ameliorate the energy storage utilization. TPMS structures offer escalated surface area and pore interconnectivity, which can enhance the apparent thermal conductivity and improve the performance of LHTES systems. This study focuses on investigating the performance and storage capabilities of three unique TPMS structures, namely Gyroid, IWP, and Primitive, at different relative densities and charging temperatures. The computational model is developed, verified, and validated with the relevant experiment results. A comparative analysis of the temperature distribution and liquid fraction evolution in TPMS LHTES units is carried out and compared to pure PCM LHTES. At a charging temperature of 80 °C, compared to the complete melting time of 7206 s for the pure PCM LHTES, the results demonstrate that the G10, IWP10, and P10-PCM LHTES achieve complete melting at 344 s, 276 s, and 368 s, respectively. This affirms the superiority of IWP structures in improving the melting rates due to their escalated surface areas and tortuous paths. The use of TPMS structures improves the total heat storage, heat storage rate, and volumetric heat storage density, while reducing the gravimetric heat storage density, compared to the pure PCM LHTES. The G10-PCM LHTES attains total heat storage, heat storage rate, volumetric, and gravimetric heat storage density of 2120 J, 6.16 W, 63.6 kWh/m3, and 227 kJ/kg, compared to 1910 J, 0.27 W, 57.3 kWh/m3, and 250 kJ/kg for pure PCM LHTES, respectively. Moreover, increasing the relative density of TPMS structures adversely reduces the total heat storage, heat storage rate, and volumetric heat storage density, and significantly increases the heat storage rates. As the charging temperature increases, the complete melting time is reduced and the charging performance indicators are improved, for the pure PCM and TPMS-PCM LHTES units.

Temporal and spatial use of a freshwater lake by upstream and downstream migrating adult Atlantic salmon Salmo salar.

Atlantic salmon Salmo salar typically enter fresh water several months prior to spawning and just as pools can provide areas of refuge in river systems, lakes may also provide important refuge habitat during the spawning migration. Using acoustic telemetry we examined the spatial and temporal movements of wild and a ranched strain of Atlantic salmon in a freshwater lake where the main spawning areas were located upstream of the lake. Over the study period (2011-2014), returning adult wild salmon spent an average of 228 days in fresh water and 90% of that time in the lake. On entering the lake, most wild salmon moved quickly to the northern part of the lake, close to the main inflow, spending an average 76% of the time in this location. The average number of days wild fish were absent from the lake during the main spawning period varied between years, ranging from 10 to 26 days for females and 32 to 35 days for males. Seventy four per cent (17/23) of salmon spawners returned to the lake and two salmon subsequently died in the lake post-spawning. Atypically, two salmon were resident in the lake for the whole period in 2013/14. During the study, wild salmon were detected at depths within the top 5 m for 73% of the time. Median depths post-spawning were greater than in the pre-spawning period, when salmon were found to spend extensive periods at depths in excess of 10 m. In July 2013, when the lake was stratified, thermal regulation behaviour was observed in wild salmon, whereby salmon moved to cooler deeper water when water temperatures at 1 m exceeded 20°C. In contrast to wild salmon, the majority of ranch salmon returned to the traps downstream of the lake prior to the spawning period, which would be expected as they were released as smolts below the freshwater lake. Ranch fish spent an average 80% of the time in the vicinity of receivers in the south of the lake and an average 98% of the time within the top 5 m. However, two ranch females were resident in the lake until the following spring and one ranch female moved upstream into the river during the spawning period. Clearly, in this catchment the lake provides an important habitat for migrating adult salmon. In the context of climate change, where thermal and hydrological regimes in rivers are expected to change in response to changes in air temperature and precipitation patterns, the availability of deep lakes that stratify in the summer and cool water refuges in river systems is likely to play a key role in the sustenance and conservation of salmonid species. Information about the migration patterns of Atlantic salmon in undisturbed freshwater systems may also assist in resolving issues associated with fish passage in impacted rivers and inform management decisions.

Experimental analysis of the influence of PCM on the thermal behavior of lightweight buildings in different natural environments

Phase-change materials (PCM) can effectively improve the thermal performance of lightweight buildings, but their heat storage and release capacity are highly dependent on the heat exchange between the wall surface and the ambient environments. However, the current research mostly focuses on numerical simulation in a specific climate environment, and the effectiveness of PCM on the thermal regulation of lightweight buildings under a long-period natural environment is insufficient. Therefore, two experimental rooms (with and without PCM) of the same size were built and conducted in this paper to compare the changing rules of wall surface temperature, heat flux, and indoor temperature in different seasons without mechanical equipment. The results show that: (1) The effect of PCM on the thermal performance of lightweight buildings is highly correlated with seasons, and its contribution efficiency varies in different seasons; (2) The attenuation rate of the internal surface temperature in different seasons can be reduced by 18.08%–42.90 %, the delay time can be improved to 2.67–4 h compared with the reference wall; (3) PCM can effectively inhibit the fluctuation and rise of indoor temperature, which can reduce the maximum indoor temperature by 4.9–12.0 °C, increase the minimum temperature by 1.1–2.8 °C, and the thermal comfort hours added by 2–5 h; (4) Lightweight buildings incorporating PCM can saves 18.69 % and 49.63 % for the peak cooling in summer and transition seasons, and 15.9 % for the heating in winter. The research results can provide the theoretical basis and experimental support for the efficient application of PCM in lightweight buildings.

A Wide Color Gamut and Noniridescent Zinc-Anode Asymmetric Electrochromic Device for Self-Sustaining Color-Adaptive Bio-Camouflage System.

Inspired by camouflage-colored organisms, the development of bio-camouflage systems using electrochromic (EC) technology has gained significant interest. However, existing EC systems struggle with achieving a wide color gamut, noniridescent colors, and self-sustainability. Herein, a self-sustainable color-adaptive bio-camouflage system integrating EC and nanogenerator (NG) technologies, enabling environmental color adaptation, and thermal regulation without an external power source is proposed. The system is based on a zinc-anode EC device (ZECD) with an asymmetric structure, incorporating flexible tungsten oxide and vanadium oxide electrodes. During the EC process, tungsten oxide shifts between blue and transparent, allowing near-infrared thermal modulation, while the vanadium oxide transitions from yellow to transparent. This design enables reversible near-infrared modulation and noniridescent color conversion among black, blue, green, yellow, and transparent. For the self-sustainability of the system, an electromagnetic and triboelectric hybrid NG that collects biomechanical energy is developed. In a typical driven cycle, the integrated system transitions colors and achieves significant near-infrared spectral modulation, demonstrating environmental adaptability and thermal regulation. Experiments on human skin and simulated chameleon color changes further confirm the system's effectiveness. This work highlights the potential of integrating EC and NG technologies to advance color-adaptive camouflage systems, opening new an avenue for bio-camouflage design.

Performance analysis of photovoltaic module using eutectic phase change material

ABSTRACT Geographical factors and environmental variables affect the performance of the solar photovoltaic (SPV) system. The incident solar radiation on the SPV will generate power and increase the surface temperature. Thermal regulation is needed for the SPV system to enhance its performance. In this work, a passive cooling approach is adopted to reduce the surface temperature of the SPV system. The eutectic phase change material is synthesized with the composition of RT35 paraffin wax and sodium sulfate decahydrate. The thermophysical properties of the eutectic mixture are analyzed using a differential scanning calorimeter, and thermal conductivity is measured. The developed eutectic PCM is integrated into the SPV modules’ rear-side packing in the aluminum container. The output of the PV module is increased by 10% and up to 6.1°C reduces the surface temperature of the SPV module compared to the conventional SPV system.

Smart Green Cotton Textiles with Hierarchically Responsive Conductive Network for Personal Healthcare and Thermal Management.

Whereas cotton as an abundant natural cellulose has been widely used for sustainable and skin-friendly textiles and clothes, developing cotton fabrics with smart functions that could respond to various stimuli is still eagerly desired while remaining a great challenge. Herein, smart multiresponsive cotton fabric with hierarchically copper nanowire interwoven MXene conductive networks that are seamlessly assembled along a 3D woven fabric template for efficient personal healthcare and thermal comfort regulation is successfully developed. The robust hierarchically interwoven conductive network was "glued" and protected by organic conductive polymer poly(3,4-ethylenedioxythiophene) along a 3D interconnected fabric template to enhance interfacial adherent and environmental stability. Benefiting from the robust multiresponsive hierarchically interwoven conductive network, smart cotton fabric exhibits real-time response to various external stimuli (light/electrical/heat/temperature/stress), and the details of human activities can be accurately recognized and monitored. Furthermore, the porous structure of 3D smart fabric induced strong capillary force and confinement to phase change materials PEG, which exhibits a wide range of phase transition temperatures for efficient thermal comfort regulation. After further encapsulation with transparent fluorosilicone resin, the smart cotton fabric exhibits excellent self-cleaning performance with water/oil repellent. The smart multiresponsive cotton fabrics hold great promise in next-generation wearable systems for efficient personal healthcare and thermal management.

Envelope Deficiencies and Thermo-Hygrometric Challenges in Warehouse-Type Buildings in Subtropical Climates: A Case Study of a Nori Distribution Center

Enhancing the energy efficiency and climate resilience of existing buildings is crucial amid growing environmental challenges. While extensive research has focused on non-residential buildings, studies on thermo-hygrometric conditions in warehouse-type buildings, particularly in subtropical climates, remain limited. This study investigated the impact of building envelope deficiencies on indoor thermal and moisture regulation at the Nori Distribution Center. Using infrared thermal imaging and long-term environmental monitoring, significant thermo-hygrometric fluctuations were identified, primarily due to design and construction deficiencies. Poor insulation, inadequate sealing, and the lack of moisture barriers contributed to unstable indoor temperature and humidity. Seasonal analysis showed that during summer, the median second-floor air temperature reached 28.8 °C, peaking at 39.2 °C, with relative humidity exceeding 70% for 45% of the time. First-floor relative humidity surpassed 70% for 72% of the time. While condensation risk remains low year-round, it increases significantly with air infiltration through gaps in the building envelope. This study recommends enhancing the sealing of the building envelope, upgrading insulation materials and moisture barriers, particularly in the roof, and optimizing the HVAC system to improve energy efficiency and storage conditions. These findings offer valuable recommendations for retrofitting warehouse-type buildings in subtropical climates to improve energy efficiency and climate resilience.

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Intensive leaf cooling promotes tree survival during a record heatwave

Increasing heatwaves are threatening forest ecosystems globally. Leaf thermal regulation and tolerance are important for plant survival during heatwaves, though the interaction between these processes and water availability is unclear. Genotypes of the widely distributed foundation tree species Populus fremontii were studied in a controlled common garden during a record summer heatwave-where air temperature exceeded 48 °C. When water was not limiting, all genotypes cooled leaves 2 to 5 °C below air temperatures. Homeothermic cooling was disrupted for weeks following a 72-h reduction in soil water, resulting in leaf temperatures rising 3 °C above air temperature and 1.3 °C above leaf thresholds for physiological damage, despite the water stress having little effect on leaf water potentials. Tradeoffs between leaf thermal safety and hydraulic safety emerged but, regardless of water use strategy, all genotypes experienced significant leaf mortality following water stress. Genotypes from warmer climates showed greater leaf cooling and less leaf mortality after water stress in comparison with genotypes from cooler climates. These results illustrate how brief soil water limitation disrupts leaf thermal regulation and potentially compromises plant survival during extreme heatwaves, thus providing insight into future scenarios in which ecosystems will be challenged with extreme heat and unreliable soil water access.

Molecular Confinement Engineering Induced Super Thermostable and RT‐Adjustable Gel for Tri‐Heat‐Channeled Smart Window

AbstractThermochromic hydrogel‐based smart windows hold great potential for building energy‐saving. However, most of thermochromic hydrogels possess high response temperatures (RT) and poor size stability under heat, resulting in limited energy‐saving performance for smart windows. Here, a printable thermochromic gel (PNC) is reported with low thermal shrinkage and tunable RT for smart windows applications via molecular confinement engineering. The RT of PNC gel is well within the comfort temperature zone of the human body and can be modulated (26.5–31.5 °C) by the introduced support networks. Importantly, the resultant gel exhibits a super transmittance (95%) in visible light and an outstanding modulation (87%) for sunlight. Based on PNC gel, a tri‐heat‐channeled smart window is fabricated using a multilevel thermal regulation strategy that couples conduction, radiation, and evaporative cooling. The tri‐heat‐channeled smart window demonstrates outstanding daytime cooling (10 °C lower than conventional windows) and can cut off 30% of annual heating, ventilation, and air‐conditioning (HAVC) energy consumption. Furthermore, a novel smart window is designed with invisible shutters that appear only when needed. This work offers novel clues for constructing versatile gels and innovative smart windows for building energy‐saving.

Numerical evaluation of ground source heat pumps in a thawing permafrost region

Permafrost degradation poses significant environmental and geological challenges in Arctic and subarctic regions, particularly in areas like Umiujaq, Canada. The warming climate leads to thawing permafrost, causing ground instability, disrupting hydrology, and impacting local built environment. This study evaluates the use of Ground Source Heat Pump (GSHP) operation for mitigating ground subsidence in a permafrost region using a two-dimensional Thermo-Hydro-Mechanical (THM) coupled finite element analysis considering the ground poro-elastic and poro-plastic responses. The research uses a single-well scenario to demonstrate the interactions among thermal, hydraulic, and mechanical processes. The impact of GSHP operation under different temperature management strategies, including a scenario with a constant GSHP temperature of −5 °C throughout the year is numerically investigated. Results indicate that GSHP operation exacerbates ground deformation near the borehole, particularly during winter months. However, maintaining GSHP operation throughout the entire year can mitigate extreme subsidence fluctuations, leading to a more stable subsurface environment. While GSHP systems provide effective thermal regulation, their operation can introduce mechanical stresses that potentially disturb the ground close to the borehole. Therefore, careful design, operation, and further research are essential to balance thermal benefits with ground stability in permafrost regions.

Enhancing phase change fiber composites with double shell capsules: Magnetic response and photothermal conversion studies

Phase change fibers (PCFs) with temperature-regulating ability have received more and more attention due to their great potential in various advanced applications. However, the preparation of PCFs by electrospinning or wet spinning will release a lot of organic solvents, and it is difficult to solve the leakage problems during thermal cycling and single functionality. Herein, we propose an environmentally friendly and efficient melt spinning strategy to prepare multifunctional magnetic PCFs (MPCFs). Initially, a double shell composed by SiO2–Fe3O4 was constructed of Si–O–Si bond, which not only endowed the prepared phase change capsules with sensitive magnetic responsiveness (18.22 emu/g), but also improved their thermal stability (∼20.0 °C), thus it can be applied in melt spinning. Then the MPCFs prepared by melt spinning exhibited a range of desirable properties inherited from the phase change capsules, including pronounced thermal regulation (Hm = 23.8 J/g), which is higher than most of the PCFs based on phase change capsules. As well as good cycle stability (120 times), sensitive magnetic responsiveness (Ms = 2.68 emu/g), and efficient photothermal conversion ability (66.1 %). Therefore, this study sheds new insight into the preparation of multifunction MPCFs by melting spinning.

Maximizing thermal management of photovoltaic-thermal systems with proper configuration of porous fins and phase change materials

Effective thermal management is crucial to enhance the performance and longevity of photovoltaic-thermal (PVT) systems. Phase change materials (PCMs) offer a promising solution for absorbing excess heat from PV modules; however, their poor thermal conductivity limits their effectiveness. This work explores the incorporation of porous fins within PCMs to improve heat absorption and thermal regulation in PVT systems. A detailed mathematical model is developed to analyze the effects of varying fin porosity (0.85 to 0.95), fin thickness (7 to 21 mm), fin height (7 to 21 mm), and fin inclination (-15° to 30°) on PCM melting and PVT cooling performance. Results show that optimally configured porous fins significantly enhance PCM melting rates and heat extraction from PV cells. Incorporating optimal fins reduces peak PV temperatures by up to 5°C compared to PCM alone at irradiation rate of 1000 W/m2. Meanwhile, reducing the fin thickness from 21 to 7 mm accelerates the overall PCM melting rate by 14%. The cooling performance also shows a nonlinear increase with fin tilt angle, with maximum enhancement occurring at 15° downward tilt for the studied configuration. The optimized fin-enhanced PVT design achieves 3.1% higher electrical efficiency and 15% increase in thermal efficiency compared to conventional PCM-PVT systems without fins. Findings provide design guidance to harness porous fins for maximized PCM-based cooling of PVT systems.

Optimizing Hybrid Active–Passive Thermal Management of Prismatic Li‐Ion Batteries Using Phase Change Materials and Porous‐Filled Mini‐Channels

ABSTRACTTackling climate change is crucial, and electrifying the vehicular transportation sector is essential to reduce greenhouse gas emissions. Lithium‐ion (Li‐ion) batteries are highly efficient for electric vehicles (EVs) but face challenges such as thermal management, risk of thermal runaway, and high costs of lithium and cobalt. Overcoming these challenges is vital for the widespread adoption of hybrid and EVs. To overcome this drawback, this article proposed a large‐kernel attention graph convolutional network (LKAGCN) with leaf in wind optimization algorithm (LWOA) named as LKAGCN‐LWOA technique, which enhances the thermal management of prismatic Li‐ion batteries by integrating both active and passive cooling techniques. The system incorporates phase change materials (PCMs) with porous‐filled mini‐channels to regulate battery temperature effectively. The LKAGCN analyze thermal properties, battery conditions, and PCM characteristics to predict and optimize the thermal behavior of the battery pack using LWOA. The proposed methods tune the parameters of the hybrid thermal management system, ensuring efficient thermal regulation and improved performance. The proposed method is compared to various existing methods such as convolutional neural network (CNN), Taguchi method, and Finite element model (FEM).

Thermal performance and flash point analyses of concentrator photovoltaic (CPV) system using multiple types of PCMs and various panel inclination angles under the effect of a constant heat flux

This numerical study conducts a comparative analysis of various phase change materials (PCMs) including Lauric Acid, Paraffin, RT 24, RT 31, RT 35, RT 38, RT 42, RT 47, RT 50, and Lithium Nitrate Trihydrate (LiNO3.3H2O) to assess their suitability for optimizing the thermal management of a solar concentrator photovoltaic (CPV) system. The analysis focuses on the temperature regulation capabilities, melting dynamics of the used PCMs, along the electrical efficiency of the CPV system across a range of inclination angles (0°, 15°, 30°, 45°, 60°, 75°, and 90°) under a constant heat flux of 1000 W/m². The research aims to identify the most effective solutions for enhancing the efficiency and reliability of solar concentrator systems. Key considerations such as PCM’s flash points, liquid fraction and convective behavior are addressed for each PCM type. Numerical results obtained using ANSYS Fluent indicate that Lithium Nitrate Trihydrate (LiNO3.3H2O) outperformed most paraffin-based PCMs, such as RT 24 and RT 35, with around 24 % higher electrical efficiency. Although Lauric Acid was approximately 19.5 % less efficient than Lithium Nitrate Trihydrate, it offered superior long-term thermal stability due to its slower melting rate and phase change temperature of 43–44°C, taking 45.33 % longer to melt compared to Paraffin RT 24. RT 50, with its higher melting temperature of 50°C, provided a balance between melting period and efficiency, making it an ideal PCM for applications requiring both moderate efficiency and sustained thermal regulation.

Optimizing CO2 Hydrate Sequestration in Subsea Sediments through Cold Seawater Pre-Injection

Carbon sequestration technology offers a solution to mitigate excessive carbon dioxide emissions and sustainable development in the future. This study proposes a method for subsea carbon sequestration through the injection of cold seawater to promote CO2 hydrate formation. Using a self-developed simulator, we modeled and calculated the long-term sequestration process. The study focuses on analyzing the thermal regulation of the seabed following cold seawater injection, the multiphysical field evolution during CO2 injection and long-term sequestration, and the impact of seawater injection volumes on sequestration outcomes. The feasibility and leakage risks of this method were evaluated on a 100,000-year timescale. Results indicate that the injection of cold seawater significantly improves the pressure–temperature conditions of subsea sediments, facilitating early hydrate formation and markedly increasing the initial CO2 hydrate formation rate. Consequently, the distribution pattern of hydrate saturation changes, forming a double-layer hydrate shell. Over the long term, while cold seawater injection does not significantly reduce CO2 leakage, it does increase the safety margin between the hydrate layer and the seabed, enhancing the safety coefficient for long-term CO2 hydrate sequestration. Through detailed analysis of the behavior of CO2 components during sequestration, this study provides new theoretical insights into subsea CO2 hydrate storage.

Effect of Magnesium Hydroxide on the Thermal Stability, Latent Heat and Flammability Properties of composite material based on Phase Change Materials

Abstract Polyurethane-Phase Change Materials (PU-PCM) composites are used for thermal regulation aiming to conserve and efficiently manage thermal energy. These materials combine the properties of PU, such as low thermal conductivity, low density and excellent mechanical properties as a thermal insulator, with the benefits of PCM allowing thermal energy storage, which greatly reduce energy consumption in heating and cooling. Adding a flame retardant to the PU-PCM composition improves fire resistance. The objective of this study is the preparation and characterization of a composite material based on PU rigid foam containing 30% by mass of commercial paraffin waxes as PCM, together with magnesium hydroxide as flame retardant. A series of samples were prepared by incorporating different percentages of Mg(OH)2, ranging from 1 % to 5 %, with and without the PCM. Various thermal and chemical characterization tests were carried out. The results indicate that the structure of the PU cells is not affected by the increase of the Mg(OH)2 incorporation rate. In terms of thermal properties, the addition of 1% flame retardant increases the latent heat from 25.9 J/g to 39.68 J/g. As the amount of Mg(OH)2 incorporated increases, the flame retardancy increases.

Thermal equalization design for the battery energy storage system (BESS) of a fully electric ship

The adoption of fully electric ships represents a significant step forward in addressing the environmental challenges of climate change and pollution in the shipping industry. This research details the optimized design of a battery energy storage system (BESS) and its air-cooling thermal management system for a 2000-ton bulk cargo ship. In comparison to the conventional flow splitter (FS-I), which divides airflow into 8 transverse branches, two novel designs—FS-II (dividing airflow into 2, 4, and 8 branches) and FS-III (dividing into 2, 4, 8, and 16 longitudinal and transverse branches)—were introduced. FS-II improves flow uniformity from 0.42 (FS-I) to 0.86 but results in an increased pressure drop up to 881.47 Pa. FS-III further enhances flow uniformity to 0.97 while reducing pressure drop to 191.99 Pa. The thermal performance of battery boxes with FS-I, FS-II, and FS-III was evaluated under extreme conditions and a complete voyage cycle. FS-III exhibited superior thermal regulation, maintaining Tmax consistently below 33.9°C during the entire voyage. These findings provide valuable insights for designing thermal management systems in electric ships.