Thermal Pretreatment Research Articles

Separating Nucleation from Growth Kinetics of Sn Whiskers using Thermal Pretreatment Followed by Mechanical Loading

Separating Nucleation from Growth Kinetics of Sn Whiskers using Thermal Pretreatment Followed by Mechanical Loading

Integrating Process Simulation and Life Cycle Assessment for Enhanced Process Efficiency and Reduced Environmental Impact in Ferromanganese Production

Process simulation was integrated with life cycle assessment to evaluate process efficiency and environmental impact of the production of manganese ferroalloys for various production modes and different ore mineralogies. Utilizing HSC Sim, the model was designed to evaluate the production process with or without a pretreatment step, where results for simulated cases using a four-zone ferromanganese furnace model were exported to openLCA for a complete life cycle assessment. Two main production scenarios were simulated: a closed ferromanganese furnace running on the duplex method and an open furnace running on the discard slag approach. The closed furnace scenario achieved a 17.5% reduction in energy consumption and a 16.2% decrease in direct CO2 emissions with CO-rich off-gas pretreatment. The open furnace scenario showed an 11.2% reduction in energy consumption with thermal solar energy pretreatment but no change in CO2 emissions.

Additive manufacturing of polyamide 12 bulk structures using directed energy deposition with a thulium laser: Effect of process conditions on morphology and mechanical performance

Laser-based directed energy deposition of polymers (DED-LB/P) is a highly flexible additive manufacturing process capable of fabricating three-dimensional structures with a high degree of customization on free-form surfaces. In this article, the manufacturability of polyamide 12 bulk structures using DED-LB/P in combination with a thulium laser operating at a wavelength of 1.94 μm is investigated for the first time. The typical absorption bands at this wavelength eliminate the need for additives such as carbon-based nanoparticles, which would limit the range of applications. The generated structures were analyzed regarding porosity, thermal behavior, and mechanical properties to evaluate the potential of DED-LB/P with a thulium laser. As a consequence of the evaporation of absorbed moisture or ethanol residues resulting from powder preparation, a thermal pretreatment of the polymer powder reduced the porosity of the DED-LB/P structures to 0.9%. Depending on the processing parameters, the crystallinity of the produced structures ranged from 25.6% to 29.9%. For the tensile tests, the required geometries were milled from the DED-LB/P bulk structures. The results show that an ultimate tensile strength of up to 52 MPa, an elongation at break of up to 58%, and Young's modulus of up to 1590 MPa can be achieved. These remarkable mechanical properties are primarily attributed to the complete melting of the powder particles in DED-LB/P and the improved surface quality resulting from the milling process.

A Viability Study of Thermal Pre-Treatment for Recycling of Pharmaceutical Blisters

Pharmaceutical packaging is one of the most used packaging types which contains aluminum and plastics. Due to increasing amounts of waste and rising environmental concerns, recycling approaches are being investigated. Since blisters usually contain a balanced amount of plastics and metals, most of the approaches focus on recycling only one material. Therefore, more sustainable recycling approaches which recover both plastic and aluminum fractions are needed. This study investigates the thermal behavior and degradation mechanisms of plastic-rich and aluminum-rich pharmaceutical blisters using various analytical techniques. Structural characterization revealed that plastic-rich blisters have a thicker profile with plastic and aluminum layers, while aluminum-rich blisters consist of plastic layers between aluminum sheets. Thermal degradation analysis showed two main stages for both types: plastic-rich blisters (polyvinyl chloride) exhibited significant weight loss and long-chain hydrocarbon formation between 210 and 285 °C, and aluminum-rich blisters (polyamide/nylon) degraded from 240 to 270 °C. Differential Scanning Calorimetry and Fourier Transform Infrared Spectroscopy analyses confirmed the endothermic behavior of such a transformation. The gas emissions analysis indicated an increased formation of gasses from the thermal treatment of plastic-rich blisters, with the presence of oxygen leading to the formation of carbon dioxide, water, and carbon monoxide. Thermal treatment with 5%O2 in the carrier gas benefited plastic-rich blister treatment, reducing organic waste by up to 80% and minimizing burning risk, leveraging pyrolytic carbon for protection. This method is unsuitable for aluminum-rich blisters, requiring reduced oxygen or temperature to prevent pyrolytic carbon combustion and aluminum oxidation.

Enhancing Iron Ore Grindability through Hybrid Thermal-Mechanical Pretreatment

Grinding is an important process of ore beneficiation that consumes a significant amount of energy. Pretreating ore before grinding has been proposed to improve ore grindability, reduce comminution energy, and enhance downstream operations. This paper investigates hybrid thermal mechanical pretreatment to improve iron ore grinding behavior. Thermal pretreatment was performed using conventional and microwave approaches, while mechanical pretreatment was conducted with a pressure device using a piston die. Results indicate that conventional (heating rate: 10 °C; maximum temperature: 400 °C), microwave (2.45 GHz, 1.7 kW, 60 s), and mechanical (14.86 MPa, zero delay time) pretreatments improved the studied iron ore grindability by 4.6, 19.8, and 15.4%, respectively. Meanwhile, conventional-mechanical and microwave-mechanical pretreatments enhanced the studied iron ore grindability by 19.2% and 22.6%, respectively. These results suggest that stand-alone mechanical pretreatment or microwave pretreatment may be more beneficial in improving the grinding behavior of the studied fine-grain iron ore sample. The results of the mechanical pretreatment obtained in this study may be used in a simulation of the HPGR system for grinding operations of similar iron ore

Optimized thermal pretreatment for lignocellulosic biomass of pigeon pea stalks to augment quality and quantity of biogas production

By applying heat to the feedstock during the thermal treatment of biomass for the production of biogas, the organic material's biodegradability can be greatly increased. Biogas production is a huge research area for alternate energy production technology. Increased biodegradability, improved methane yield, pathogen, and weed seed destruction, and overall process efficiency are all benefits of this type of pretreatment. It is a useful pretreatment technique for maximizing the production of biogas because it can decrease inhibitory compounds, and increase the digestibility of biomass. This work focused on increasing the efficiency of biogas production from lignocellulosic biomass of pigeon pea stalks by a novel thermal pretreatment. The pigeon pea stalk is initially imposed to physical pretreatment (PT) by an automatic hammer mill which is considered as a base for comparing performance. Thermal pretreatment was carried out for one hour, and two hours durations at different temperatures like 100 °C, 125 °C, 150 °C, 175 °C, and 200 °C. Compared to physically pretreated pigeon pea stalks, 200ᴼC thermal pretreated pigeon pea stalks for two hours have produced 88.41 % higher biogas, 16.14 % increase of cellulose, 19.9 % higher volatile solid removal, and 3.94 % lesser lignin. The enhanced chemical characteristics were ensured by analyzing the chemical composition variations through the FTIR, XRD, and SEM images. So, this is recommended for enhanced biogas production.

Calendula Flowers (Calendulae officinalis flos): Methods to Obtain Fractions of Biologically Active Substances

INTRODUCTION. The pharmaceutical industry aims at developing sustainable resource-saving technologies for manufacturing medicines. Approaches to the effective use of herbal drugs include applying technologies yielding compounds with various pharmacological effects in one production cycle. To date, no standardised herbal drug processing technology has been designed to produce calendula flower-based medicinal products with various pharmacological effects. The Member States of the Eurasian Economic Union (EAEU) process calendula flowers by extraction methods yielding one fraction of biologically active substances per cycle (either only flavonoids or only carotenoids).AIM. This article aimed to investigate the possibility of stepwise processing of calendula flowers to obtain biologically active substances with different polarities (carotenoids, flavonoids, and polysaccharides) per cycle.MATERIALS AND METHODS. The authors extracted carotenoids using hexane. The study included additional thermal pretreatment of the herbal drug. Carotenoids and flavonoids were quantified by spectrophotometry, and polysaccharides were quantified by gravimetric analysis. After hexane removal, the dry oily residue was dissolved in oil with mechanical stirring to obtain the oil extract. The study included a three-step processing method that comprised hexane extraction (extraction of carotenoids with a low-polarity organic solvent), extraction with a water–organic solvent system (extraction of flavonoids), and aqueous extraction (precipitation of polysaccharides).RESULTS. The lipophilic extracts obtained by single hexane extraction or by single hexane extraction and heat treatment had the maximum carotenoid content (~4%), which was 10 times the carotenoid content in the extracts obtained using a water– organic solvent system. Oil extracts were prepared from the dry residue left after removing hexane by distillation at its boiling point. The content of biologically active substances in the oil extracts was comparable to that in the intact herbal drug. Water–organic solvent extraction yielded 68.5% more flavonoids from the herbal drug extracted with hexane than from the intact herbal drug. In contrast, aqueous extraction applied to the intact herbal drug yielded 1.7 times the amount of flavonoids obtained by aqueous extraction preceded by hexane extraction. The water-soluble polysaccharide fraction extracted from the intact herbal drug had 10 times the flavonoid content observed in the fraction extracted from the processed herbal drug. Each subsequent processing step decreased the total polysaccharide content and the content of individual polysaccharide fractions and increased their purity. The ratio of polysaccharide fractions remained unchanged across all processing methods tested.CONCLUSIONS. Stepwise processing of calendula flowers ensured that one processing cycle provided three fractions containing increased amounts of carotenoids, flavonoids, and polysaccharides. Relative to the intact herbal drug, there was a 3.3-fold increase in the yield of carotenoids, and the yields of flavonoids and polysaccharides increased by 44.8 and 41.3%, respectively. The resulting product had a higher degree of purity than the products obtained by pretreatment and double hexane extraction or by using the intact herbal drug. The stepwise processing method is advisable for the production of medicines that are enriched with a specific group of biologically active substances or contain smaller amounts of impurities.

Anaerobic Digestion for Textile Waste Treatment and Valorization

AbstractTextile waste is becoming among the most polluting waste in the world, discarded mostly in landfills. Valorizing textile waste via anaerobic digestion (AD) helps conserve resources, reduce environmental impact, and foster a circular economy. Although several reviews have discussed textile waste AD, there is a lack of detailed understanding of the challenges encountered during textile waste AD. Therefore, the goal of this review is to focus on challenges encountered and possible solutions for those challenges for biogas and fertilizer conversion via AD. Potential strategies include chemical, biological, and thermal pretreatments that significantly increase the digestion process. Co‐digestion of natural textile waste, cotton, and wool with carbon and nitrogen‐rich substrates improves AD efficiency by twofold. Moreover, separating polyester from polycotton and textile dye removal via solvent and advanced oxidation processes significantly increases methane yield compared with untreated textile waste. This review can aid in analyzing suitable methods to optimize the biogas production of textile waste via AD.

Effect of thermal pretreatments on the quality attributes and irradiation markers of sesame oil extracted from sesame seeds without and with gamma irradiation

This study comparatively studied the effects of three thermal pretreatment methods, i.e., wet-heat (WT), roasting (RT) and microwave (MT), on the quality attributes and irradiation markers of sesame oil obtained from sesame seeds without and with gamma irradiation. Results showed that gamma irradiation had negligible effect on the quality of sesame seeds and their extracted oils. The effects of thermal pretreatments on irradiated and non-irradiated sesame seeds and their oils were similar, little synergistic effects were observed. The RT-treated oils had more carotenoids, chlorophyll, total phenols, tocopherols, and heterocyclic volatiles content, as well as longer oxidation induction time, but darker color compared with their WT- and MT-treated counterparts. All oil samples had identical FTIR spectra. Eight radiolytic hydrocarbons were identified in the irradiated sesame oils. Thermal pretreatments reduced the content of radiolytic hydrocarbons, but did not significantly change their composition. Our study helps to identify products from irradiated sesame seeds.

Thermal chemical pretreatment of waste-activated sludge for enhanced solubilization and biogas production: a review

ABSTRACT Waste-activated sludge (WAS) generation is increasing due to the increased generation of wastewater owing to industrialization and urbanization. The disposal of WAS is a significant environmental and financial concern that can be offset by stabilization and valorization via anaerobic digestion (AD). However, the biodegradation is limited due to microbial cells and extracellular polymeric substances (EPS). Physical, chemical, biological, and hybrid pretreatments and the addition of accelerant materials for enhancing direct interspecies electron transfer (DIET) are among the strategies to overcome the poor biodegradation of WAS. Alkaline pretreatment disintegrates the floc structure of WAS by increasing the osmotic pressure, while microwave irradiation has thermal and a-thermal effects and increases the availability of organics for biodegradation. Moreover, the combination of alkaline and thermal pretreatments has synergic effects on solubilization, biogas production, and dewaterability. The disintegration of WAS is recognized by alteration in volatile solid (VS) content, sCOD, BOD/sCOD, turbidity, nutrients solubilization, dewaterability, particle size, specific surface area, change functional group, alteration in microorganism community, microorganism abundance, color, moisture content, lag phase, and biogas production. Higher doses of pretreatment increase COD solubilization but not biodegradable COD. Maximum COD solubilization ranged from 2 to 37% in alkaline, 21 to 260% in the microwave (MW), and 28 to 624% in hybrid pretreatments.

Impact of thermal hydrolysis on VFA-based carbon source production from fermentation of sludge and digestate for denitrification: experimentation and upscaling implications

Stricter nutrient discharge limits at wastewater treatment plants (WWTPs) are increasing the demand for external carbon sources for denitrification, especially at cold temperatures. Production of carbon sources at WWTP by fermentation of sewage sludge often results in low yields of soluble carbon and volatile fatty acids (VFA) and high biogas losses, limiting its feasibility for full-scale application. This study investigated the overall impact of thermal hydrolysis pre-treatment (THP) on the production of VFA for denitrification through the fermentation of municipal sludge and digestate. Fermentation products and yields, denitrification efficiency and potential impacts on methane yield in the downstream process after carbon source separation were evaluated. Fermentation of THP substrates resulted in 37–70 % higher soluble chemical oxygen demand (sCOD) concentrations than fermentation of untreated substrates but did not significantly affect VFA yield after fermentation. Nevertheless, THP had a positive impact on the denitrification rates and on the methane yields of the residual solid fraction in all experiments. Among the different carbon sources tested, the one produced from the fermentation of THP-digestate showed an overall better potential as a carbon source than other substrates (e.g. sludge). It obtained a relatively high carbon solubilisation degree (39 %) and higher concentrations of sCOD (19 g sCOD/L) and VFA (9.8 g VFACOD/L), which resulted in a higher denitrification rate (8.77 mg NOx-N/g VSS∙h). After the separation of the carbon source, the solid phase from this sample produced a methane yield of 101 mL CH4/g VS. Furthermore, fermentation of a 50:50 mixture of THP-substrate and raw sludge produced also resulted in a high VFA yield (283 g VFACOD/kg VSin) and denitrification rate of 8.74 mg NOx-N/g VSS∙h, indicating a potential for reduced treatment volumes. Calculations based on a full-scale WWTP (Käppala, Stockholm) demonstrated that the carbon sources produced could replace fossil-based methanol and meet the nitrogen effluent limit (6 mg/L) despite their ammonium content. Fermentation of 50–63 % of the available sludge at Käppala WWTP in 2028 could produce enough carbon source to replace methanol, with only an 8–20 % reduction in methane production, depending on the production process. Additionally, digestate production would be sufficient to generate 81 % of the required carbon source while also increasing methane production by 5 % if a portion of the solid residues were recirculated to the digester.

Innovative waste activated sludge pre-treatment using a raceway pond Reactor: Integration of Low-Temperature and solar radiation

A novel pre-treatment, using a raceway pond reactor (RPR), combining the use of thermal and solar effects, was applied to enhance anaerobic digestion (AD) of waste activated sludge (WAS) from an urban wastewater treatment plant. Thermal pre-treatment at 25, 50, 60 and 70 °C was carried out for 5 h with (under distinct values of UV radiant power) and without solar radiation and varying WAS depth in the RPR (5 or 7 cm). Higher temperatures (60 and 70 °C) and longer treatment times (3 to 5 h) resulted in increased disintegration of bacterial cells. The WAS pre-treatment significantly (p-value ≤ 0.001) boosted soluble chemical oxygen demand (SCOD) levels, achieving a disintegration degree of 19.7 % at 70 °C with solar radiation (7.2 kJUV L-1WAS), which corresponds to a 15-fold increase of SCOD, compared to the baseline at 25 °C without radiation. Moreover, at the highest temperature (70 °C), there was a significant SCOD increase (p-value ≤ 0.05) of approximately 400 mgO2 L-1 in the presence of solar radiation. This synergetic effect between temperature and solar radiation caused cell damage, membrane rupture, and release of cellular content, shifting extracellular polymeric substances from tightly bound to loosely bound and soluble fractions, consequently improving methane production. Methane production increased by 131 % compared to the control (25 °C) under 70 °C and after 7.2 kJUV L-1WAS, indicating a positive impact on WAS hydrolysis. The technology adopted in this work fosters methane production predominantly using renewable solar energy without chemical residues. This is the first report on RPR for WAS pre-treatment, combining mild temperature and solar radiation.

Optimization of high-temperature thermal pretreatment conditions for maximum enrichment of lithium and cobalt from spent lithium-ion polymer batteries

Due to their increasingly high demand, lithium-ion batteries (LIBs) will encounter a scarcity of essential resources if recycling is not prioritized. The current pretreatment methods for spent LIBs used in industrial production are inefficient, costly, and hazardous. The study aimed to maximize the yield of lithium and cobalt from the black mass of spent Lithium-ion batteries through an optimized high-temperature thermal pretreatment process, which combined mechanical (direct crushing) and thermal treatments to facilitate the subsequent recovery of these valuable metals. Sieve analysis showed that direct crushing for 2 min resulted in 40.81 % of the anode material in the 4750 + 2500 μm size range, while 5 min of crushing led to a more even distribution, with 28.57 % in the smallest size range (−75 μm). Heat treatment followed by 2 min of crushing concentrated 52.38 % of the anode material in the 4750 + 2500 μm range. For the cathode material, 2 min of direct crushing distributed 24.49 % in the −2500 + 1250 μm range, while 5 min of crushing accumulated 38.80 % in the −75 μm range. Heat treatment and 2 min of crushing resulted in 56.05 % of the cathode material in the −75 μm range, indicating improved liberation. The combination of heat treatment and mechanical treatment effectively liberates and reduces the size of the active materials, resulting in a higher cumulative mass fraction of finer particles (≤630 μm). Heat treatment at 600 °C for 15 min, followed by 2 min of crushing, dissociated current collectors (Al) from the cathode material, minimized the harmful gas emissions and produced fine particles (630 μm) with minimal Al content (0.8 wt%). The optimal heat treatment condition of 600 °C for 35 min achieved complete decomposition of PVDF and enriched 73.49 wt% cobalt and 5.41 wt% lithium in the black mass, superior to previous studies.

Towards Sustainable Direct Recycling: Unraveling Structural Degradation Induced by Thermal Pretreatment of Lithium-Ion Battery Electrodes.

As the demand for lithium-ion batteries (LIBs) continues to increase, there is a growing focus on recycling these battery wastes. Among the existing recycling methods, direct recycling is considered a promising approach, because it allows waste to be returned directly to production. One crucial step is the pretreatment, which involves separating the active materials from the current collector. Thermal treatment provides a feasible and effective approach for achieving this separation. However, there are still concerns regarding the potential impact of this process on the structure and composition of electrodes. This study aims to examine the effects of thermal treatment on the separation efficiency and crystal structure of fresh and cycled NMC (LiNi0.6Co0.2Mn0.2O2) cathodes and graphitic anodes, under different atmospheres and temperatures. According to the research findings, 350°C is the lowest temperature required for complete separation of cathode materials in an oxygen atmosphere, with only minor structural degradation. In the case of graphite, thermal treatment under argon, nitrogen and hydrogen demonstrates good structural stability. However, for cycled anodes, the desired separation is not achieved due to the possible interface adhesion that occurs during cycling and heating. Additionally, compared to fresh materials, cycled materials experience more pronounced structural degradation during thermal treatment.

Effect of thermal pretreatment on the reactivity of red mud valorized as aluminosilicate precursor for geopolymer production

Thermal pretreatment has proven to be an effective method to improve the reactivity of red mud to be valorized as an aluminosilicate precursor for geopolymer production. This approach offers the dual advantage of recovering caustic residue in red mud and encapsulating heavy metal, thus, achieving the transformation of red mud into a cleaner and value-added construction material. However, the inconsistent properties of red mud, including variations in chemical composition, particle size, and amorphous content pose challenges and can lead to instability in geopolymer as well as the effectiveness of thermal pretreatment, limiting the scalability of red mud valorization. Here in this study, thermal pretreatment was employed on five types of red mud from three refineries by calcining each red mud at 800 ○C for 2 h and its effect on the reactivity of each red mud was evaluated by comparing the performance of the resultant geopolymer. The results demonstrated a significant enhancing effect from thermal pretreatment, particularly noticeable at NaOH concentrations of 4 M and 8 M. This again highlighted the potential of thermal pretreatment in the conversion of red mud into construction material. However, amplified disparities between each thermal pretreated-red mud were also observed. To further address the challenges associated with thermal pretreatment variability, the dissolubility of reactive content from each thermal pretreated-red mud under alkali environments was quantified through alkali leaching tests and correlated to the mechanical properties of its resultant geopolymer. A strong negative correlation was observed between the concentration of Si, Al, and Fe from thermal pretreated-red mud and the mechanical properties of its resultant geopolymer. This correlation has the potential to facilitate quality control measures for thermal pretreated-red mud and its derived geopolymer, enabling better process optimization and consistency in geopolymer production.

Effect of Thermal Pre-treatment on Thermal Gradient Response of Granitic Rocks: Insights from Optical Microscopy and Digital Image Correlation

Effect of Thermal Pre-treatment on Thermal Gradient Response of Granitic Rocks: Insights from Optical Microscopy and Digital Image Correlation

Hydrothermal conditioning of oleaginous yeast cells to enable recovery of lipids as potential drop-in fuel precursors

BackgroundLipids produced using oleaginous yeast cells are an emerging feedstock to manufacture commercially valuable oleochemicals ranging from pharmaceuticals to lipid-derived biofuels. Production of biofuels using oleaginous yeast is a multistep procedure that requires yeast cultivation and harvesting, lipid recovery, and conversion of the lipids to biofuels. The quantitative recovery of the total intracellular lipid from the yeast cells is a critical step during the development of a bioprocess. Their rigid cell walls often make them resistant to lysis. The existing methods include mechanical, chemical, biological and thermochemical lysis of yeast cell walls followed by solvent extraction. In this study, an aqueous thermal pretreatment was explored as a method for lysing the cell wall of the oleaginous yeast Rhodotorula toruloides for lipid recovery.ResultsHydrothermal pretreatment for 60 min at 121 °C with a dry cell weight of 7% (w/v) in the yeast slurry led to a recovery of 84.6 ± 3.2% (w/w) of the total lipids when extracted with organic solvents. The conventional sonication and acid-assisted thermal cell lysis led to a lipid recovery yield of 99.8 ± 0.03% (w/w) and 109.5 ± 1.9% (w/w), respectively. The fatty acid profiles of the hydrothermally pretreated cells and freeze-dried control were similar, suggesting that the thermal lysis of the cells did not degrade the lipids.ConclusionThis work demonstrates that hydrothermal pretreatment of yeast cell slurry at 121 °C for 60 min is a robust and sustainable method for cell conditioning to extract intracellular microbial lipids for biofuel production and provides a baseline for further scale-up and process integration.Graphical abstract

Pretreated wheat straw blended with coffee husk biomass resources for the generation of biogas energy

Wheat straw and coffee husk are agricultural residues that may be successfully exploited for energy generation through anaerobic digestion. Improper handling of biogas-producing facilities can result in methane emissions, a potent greenhouse gas that may outweigh some environmental benefits. As a result, the environmental pollution issue raising exponentially, the usage of organic wastes becomes today's scenario to overcome the environmental issue. The quest for alternative energy supplies, especially those extracted from renewable materials like biomass is sparked by rising global energy demand and the gradual decline of oil reserves. In this study, two experiments are focused on the combined impact of co-digestion and thermal pretreatment of wheat straw blended with coffee husk biomass. Wheat straw and coffee husk wastes were analysed and used as biogas sources to generate energy. The volatile solid which was pretreated at 160°C temperature, 3% concentration of sulphuric acid, resulted in 30 minutes of cooking time by using biogas. The biomass system yielded is biogas and biomethane, with 764 and 460 mL/g. The biogas energy generated could be used to replace fossil fuels for a variety of purposes, reducing emissions and promoting the country's long-term sustainability. Furthermore, the experimental data obtained from both experiments are validated.

Experimental Determination of Si Self-Interstitial Emission During Oxide Precipitation in Czochralski Silicon

We used the method of Torigoe and Ono [J. Appl. Phys., 121, 215103 (2017)] to investigate the kinetics of β, the number of self-interstitials emitted per precipitated oxygen atom, during oxide precipitation in Czochralski silicon. For this purpose, we used pp- epitaxial wafers with a buried highly B-doped epitaxial layer which were annealed with and without thermal pre-treatments at 950 °C. From the results we conclude that in the initial phase of oxide precipitation without thermal pre-treatment β is very high before it drops to low values. With a thermal pre-treatment at 800 °C for 2 h, the initial value of β is somewhat lower before the drop also occurs. If a nucleation anneal is carried out before the thermal treatment at 950 °C the β values are low from the beginning. All of these results confirm our previously published theoretical predictions experimentally. This work also shows that the crystal pulling process can affect the initial β value because grown-in oxide precipitate nuclei can reduce their strain by vacancy absorption. Therefore, high vacancy supersaturation during crystal cooling while oxide precipitate nucleate would lead to somewhat lower initial β values.

Numerical Development of a Thermal Pre-processing Step for the Recycling of Lithium-Ion Batteries

In the present study, a numerical model is being developed to simulate a step in the battery recycling chain, namely the thermal pre-treatment process. This process involves exposing battery cells to a high-temperature environment to induce a thermal runaway, with the aim of maximising the recovery of valuable metals in the subsequent downstream recycling steps. The proposed numerical model utilises the CFD-DEM framework. Computational Fluid Dynamics (CFD) is used to calculate the gas phase variables. The battery is considered a solid phase, using the Discrete Element Method (DEM) to model its behaviour under high temperature. In this context, an experiment was designed to reproduce conditions similar to a battery thermal deactivation process. Once elaborated, the results from the experiments are compared to the numerical model, seeking further simulations using more realistic furnace designs.