Potassium hexatitanate whiskers (PHWs, K2Ti6O13)are a promising functional material with high thermal insulation capacity. In this study, PHWs were successfully synthesized using the flux method at temperatures ranging from 725 °C to 1100 °C. The crystal growth mechanism of PHWs in the KCl flux follows a series-parallel pattern. The synthesized PHWs have a near-infrared reflectivity (NIR) exceeding 95%, and the cause of high reflectivity was theoretically analyzed based on the Kubelka-Munk equation. The high temperature stability of near-infrared reflectivity and the thermal stability of the PHWs were further assessed using TG-DSC, XRD, SEM, and UV–VIS-NIR analysis. It was found that PHWs prepared at 800 °C begin to decompose into TiO2 at approximately 1375 °C. Nevertheless, the near-infrared reflectivity remains stable even after heat treatment. Additionally, PHWs were prepared as a composite thermal insulating coating, showing thermal conductivity between 0.177 and 0.569 W/(m K) across the temperature range of 200 °C to 900 °C. The temperature difference between the hot and cold surfaces of the composite coating was significantly greater compared to the control groups at various temperatures, with a p-value of less than 0.01 in the paired t-test. This result demonstrates the great application potential of PHWs as a high-temperature near-infrared thermal insulation material.
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