Ytterbium (Yb)-doped fibers using aluminophosphosilicate (Yb-APS) host glass offer significant advantages over conventional aluminosilicate (Yb-AS) fibers, such as strong photodarkening resistance, higher RE-ion solubility and lower Numerical Aperture (NA), making them ideal for high-power laser applications. However, achieving optimal performance in Yb-APS fiber fabrication poses various challenges, including maintaining a precise Al3+/P5+ ratio (1:1), minimizing the central dip in the refractive index profile (RIP), ensuring proper dopant distribution, and reducing background loss. We introduce a new fabrication method for Yb-APS fiber to address these challenges. This approach entails first synthesizing amorphous Yb³⁺: AlPO4 particles, then incorporating them into the fiber core using a hybrid technique that merges Vapor Phase Delivery (VPD) with solution doping (SD). We extensively utilized various materials and optical characterizations, including XRD, FTIR, Raman spectroscopy, FESEM, and XPS, to fine-tune the composition of Yb³⁺: AlPO4. The optical characterization of the developed preform sample, including absorption, emission, and luminescent lifetime measurements, was conducted to assess the fabrication technique's suitability. The results confirmed the successful incorporation of Yb-ions into the preform core, with peaks consistent with reported values. The fiber's attenuation loss was measured, showing approximately 10 dB/km at 1200 nm. This indicates that the particles dissolved smoothly during preform and fiber processing, resulting in minimal scattering loss in the fiber core. The developed fiber demonstrated NA of 0.1, uniform RIP along the preform length with significant reduction of the central dip formation and improved spectral performance (∼1.7X broader bandwidth) compared with an equivalent Yb-AS fiber. These findings suggest the Yb-APS fiber's overall effectiveness and structural robustness, highlighting the potential of the proposed fabrication method for high-power fiber laser applications.
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