Material Characterization Techniques Research Articles

Evaluation of the effect of biofeedback system driven by optoelectronic conjugate materials in VR exercise rehabilitation

Presently, Exercise Rehabilitation is crucial to restoring and improving a person’s well-being in physical fitness. The present research investigates the significance of Optoelectronic Conjugate Materials (OCM) in Biofeedback Systems to enhance the effectiveness of Virtual Reality (VR) Exercise Rehabilitation. This work presents the Design of Biofeedback System-driven Optoelectronic Conjugate Materials (DBS-OCM), which offers a novel methodology to enhance VR Exercise Rehabilitation. The DBS-OCM framework amalgamates synthesis and material characterization techniques for tissue healing during VR Exercise Rehabilitation. The present research aims to elucidate a resistance trainer’s design and preparation methodology during the Evaluation of the Effect of a Biofeedback System Driven by OCM. This approach seeks to optimize the flexibility of the system to cater to individual requirements during VR Exercise Rehabilitation. The experimental findings demonstrate notable advancements, including a 93.9% augmentation in tissue regeneration, a 95.5% enhancement in the efficacy of resistance training, and a 95.5% boost in involvement during virtual reality exercise. The results highlight the DBS-OCM’s capacity to enhance the Biofeedback System’s efficiency Driven by Optoelectronic Conjugate Materials in VR Exercise Rehabilitation. These findings provide essential insights that have the potential to shape future research endeavors and facilitate the development of practical applications in the domain of VR Exercise Rehabilitation.

Exploiting the Synergistic Effect of β-Cyclodextrin Functionalized-Multi-Walled Carbon Nanotubes and Zn-MOF for the Detection of Endocrine-Disrupting Chemical methylparaben

The buildup of methylparaben (MP), a broad-spectrum antimicrobial preservative with endocrine-disrupting properties, in aquatic systems has become a significant concern due to its adverse health effects. Hence, introducing inexpensive and easy-to-use monitoring devices for quantifying MP is highly desirable. Thus, Zn-BTC metal-organic framework (MOF) and multi-walled carbon nanotubes (MWCNTs) functionalized with β-Cyclodextrin (β-CD) were utilized to modify the matrix of a carbon paste electrode (CPE). The morphological and electrochemical characteristics of β-CD-MWCNTs/Zn-BTC/CPE were evaluated using conventional material characterization techniques and electroanalytical methods. The sensor exhibited two linear current responses in concentration ranges of 0.01 mM to 0.3 mM and 0.3 mM to 6 mM. The limit of detection (LOD) was calculated to be 3.8 μM. The device demonstrated excellent selectivity, repeatability, reproducibility, and stability over two weeks. Evaluating its applicability in real samples achieved recoveries in the range of 96.25% to 105%, proving its reliability in environmental and industrial applications.

Mechanistic insights into the use of flotation tail coal for enhanced water electrolysis in hydrogen production

Coal-assisted water electrolysis for hydrogen production (CAWE) is a promising method for the efficient utilization of coal resources and the sustainable generation of hydrogen. However, identifying a cost-effective and efficient carbon source remains a critical and ongoing challenge. This study proposes the use of flotation tail coal as a novel and efficient carbon source for water electrolysis. Through a combination of electrochemical experiments, thermodynamic analysis, and comprehensive material characterization techniques, this research explores the effectiveness of tail coal-assisted water electrolysis for hydrogen production (TCAWE) in enhancing hydrogen production efficiency. It is found that the catalytic effect of minerals, particularly iron and manganese ions, is instrumental in significantly reducing energy consumption and enhancing the anodic oxidation reactions in the CAWE process. Flotation tail coal, with its high content of these catalytic minerals and favorable hydrophilic surface properties, not only lowers the electrolysis voltage but also increases the hydrogen yield compared to traditional coal sources. This research innovatively demonstrates that utilizing flotation tail coal in water electrolysis offers a dual benefit: it provides a cost-effective, abundant carbon source while promoting a more efficient and sustainable hydrogen production process. Additionally, this approach is expected to facilitate the resource utilization of waste flotation tail coal.

Development and characterization of PLA food packaging composite

AbstractThis study focuses on the development of bioactive packaging materials by incorporating grape pomace and copper particles into polylactic acid (PLA) composites. The goal is to increase the shelf life of packaged foods while benefiting the health of consumers through the use of these active materials. 6 recipes of composite materials based on polylactic acid and Proviplast 2624 plasticizer were obtained. The additives added were: grape pomace, added at 0.5%, 1% and 1.5%, and copper particles, formed using PEG 600 + CuSO₄, added at 2%, 5% and 8%. Material characterization techniques: FTIR Spectroscopy, used to study the chemical structure. Differential scanning calorimetry (DSC): examined thermal transitions such as glass transition and melting temperatures. Thermogravimetric analysis (TGA) and differential thermogravimetry (DTG): evaluated thermal stability and degradation temperatures. Scanning electron microscopy (SEM) and atomic force microscopy (AFM): analyzed the surface morphology and structure. Mechanical tests: evaluated tensile strength, elongation at break and flexibility.Thermal property analyzes revealed that the additives acted as plasticizers, reducing the intermolecular forces between PLA chains, which decreased the glass transition temperature (Tg), cold crystallization temperature (Tcc) and melting temperature (Tm). The addition of grape pomace and copper particles decreased the degradation temperature of PLA composites, indicating a slight reduction in thermal stability. The transformation temperatures changed and the nature of the thermal transitions (exothermic or endothermic) varied with additive concentrations. Mechanical properties indicated a reduction in tensile strength with increasing additive concentration. Elongation at break and longitudinal modulus of elasticity increased significantly, especially with grape pomace, improving the flexibility of PLA. These changes indicate that the material can absorb more energy before breaking, making it more ductile and more suitable for flexible packaging applications. Increased flexibility and improved thermal resistance ensure that these materials can withstand the demands of packaging, handling and shipping. The combination of improved flexibility, thermal resistance and moderate tensile strength makes these PLA-based composites incorporated with grape pomace or copper particles, enhance the aspect of sustainability by recycling agricultural waste, making the material both ecological and functional, making it a viable option for active food packaging.

Failure analysis and residual life assessment of forged coupler yokes

This paper investigates the failure mechanisms and residual life of coupler yokes through material characterization and chemical composition analysis. Initially, comprehensive material characterization techniques were used to reveal the causes of the cracks. Results show that the initial cracks at the inner wall corners of the coupler yokes primarily consist of unhardened pearlite and network ferrite, with crack surfaces exhibiting high-temperature oxidation. Improper quenching was identified as the main cause. Subsequently, line tests and reconnection tests were carried out. The service load history of the coupler was measured using load-measuring couplers, and the load characteristics under different working conditions were analyzed. Based on equivalent damage principles and damage tolerance concepts, a fatigue test spectrum was developed for coupler yokes with existing cracks, and four yokes with initial cracks were tested on a test bench. The results indicate that, during operations, the main frequency of the loads is below 2 Hz. Under reconnection and phase-separation conditions, the couplers generate larger loads, with impact loads peaking at 1.7 times the maximum operational load and 29 times the most frequent load (7.56 kN). Coupler yokes with initial cracks ranging from 8.57 mm to 13.16 mm can safely operate for up to 2.4 million kilometers. This study not only provides scientific evidence for structural safety assessment but also supports the development of maintenance strategies and the establishment of ultrasonic inspection intervals for coupler yokes.

Solving Ambiguity in EBSD Indexing of Long-Period Stacking Ordered (LPSO) Phase in Mg with Template Matching Approach

Magnesium (Mg) alloys with long-period stacking ordered (LPSO) phases are receiving increasing interest because of their excellent mechanical performance. The close similarity in atomic stacking sequences between different LPSO polytypes and Mg lattice often leads to ambiguous indexing in electron backscatter diffraction (EBSD), a commonly used material characterization technique. Instead of the Hough transformation approach used in commercial software, an alternative indexing approach, which can catch subtle differences by matching experimental patterns with simulated ones, is explored in this study. Our results, showing ~94% of mapping data being correctly indexed as the target phase, 14H LPSO, demonstrate the capability of not only resolving the LPSO phases but also distinguishing different LPSO polytypes. This approach offers a valuable, if not unique, solution for the microscale characterization of LPSO phases, enabling precise microstructure tuning to further promote the mechanical properties of Mg alloys.

Fatigue Failure of Alloy Grade P22 Hot Reheat Auxiliary Steam Pipe

A leak was discovered in the hot reheat auxiliary pipe. The pipe was found to have a bulging condition and a crack at the base metal area. A circumferential crack was discovered near a repair weld spot on the external surface. The failure was investigated using material characterization techniques, including in-situ replication, glow discharge spectroscopy (GDS), microhardness analysis, optical microscopy, and energy dispersive X-ray spectroscopy (EDX). Based on microstructure analysis, numerous cracks were observed to have initiated at the internal surfaces of the pipe. Most of the cracks were found on the parent metal. The cluster of cracks concentrates on the plane of 0⁰ - 180⁰. Microstructure analysis shows that the cracks are multiple, parallel, mainly transgranular, oxide-filled with branching crack tips. It is thought that the cracking is associated with fatigue and, most likely, high cyclic stress is the key contributory factor. The steam oxide cracked gradually as a result of the cyclic stress. As more metal surface was exposed, new oxide formed, causing cracks to propagate into the metal as this process was repeated due to cyclic loading.

Metal-organic-framework and walnut shell biochar composites for lead and hexavalent chromium removal from aqueous environments

Extensive research in recent years has explored the realm of porous carbon composites for various applications, including electrochemistry, structural materials, environmental remediation, and more. In particular, the fabrication of porous carbon composites using a metal-organic framework (MOF) and biochar (BC) for aqueous remediation is a fairly new avenue of research. In this study, a MOF-BC composite was synthesized with unmodified and chemically modified BCs using solvothermal synthesis. The composites were used as adsorbents to remediate heavy metals, such as lead (II) and chromium (VI), from aqueous environments. It was verified that the MOF was homogeneously deposited onto the BC's surface using various material characterization techniques. Lead and chromium adsorption studies revealed a high adsorption capacity with greater than 99% removal for lead and ∼65% for chromium, respectively. Impressively, for lead, the highest observed experimental adsorption capacity of the MOF-chemically modified BC composite was 535 mg/g, compared to 240 mg/g for pristine BC. Meanwhile, the adsorption capacity of the same MOF-BC composite for chromium ions was low at 18 mg/g, compared to 80 mg/g for the chemically modified BC. The MOF-BC had a rapid adsorption rate, achieving equilibrium at only 150 min of reaction time for lead ions. MOF-BCs have higher adsorption for cationic lead through physisorption and ion-exchange mechanisms, whereas, for anionic chromium, removal is dominated only by physisorption mechanisms. The outcomes and methodological developments attained in this study offer a novel and compelling approach for synthesizing MOF-BC composites for aqueous remediation applications.

Neutron phase filtering for separating phase- and attenuation signal in aluminium and anodic aluminium oxide

Neutron imaging has gained significant importance as a material characterisation technique and is particularly useful to visualise hydrogenous materials in objects opaque to other radiations. Fields of application include investigations of hydrogen in metals as well as metal corrosion, thanks to the fact that neutrons can penetrate metals better than e.g. X-rays and are highly sensitive to hydrogen. However, at interfaces refraction effects sometimes obscure the attenuation image, which is used for hydrogen quantification. Refraction, a differential phase effect, diverts the neutron beam away from the interface in the image leading to intensity gain and intensity loss regions, which are superimposed to the attenuation image, thus obscuring the interface region and hindering quantitative analyses of e.g. hydrogen content in the vicinity of the interface. For corresponding effects in X-ray imaging, a phase filter approach was developed and is generally based on transport-of-intensity considerations. Here, we compare such an approach, that has been adapted to neutrons, with another simulation-based assessment using the ray-tracing software McStas. The latter appears superior and promising for future extensions which enable fitting forward models via simulations in order to separate phase and attenuation effects and thus pave the way for overcoming quantitative limitations at refracting interfaces.

Transition metal carbo chalcogenides: A novel family of 2D solid lubricants

Two-dimensional (2D) layered materials such as transition metal dichalcogenides (e.g., MoS2, WS2) and MXenes (e.g., Ti3C2Tx), as well as hybrids of these materials are the focus of current research in solid lubrication due to their outstanding performance. Transition metal carbo-chalcogenides (TMCCs), consisting of an MXene core and a TMD-like surface, represent an inherent combination of TMDs and MXenes without the need to construct hybrids out of the individual layers. Due to their layered structure and surface chemistry, favorable tribological properties can be expected from these novel materials. Here, multilayer Ta2S2C and Nb2S2C TMCCs are deposited solely as a powder onto a steel substrate and their tribological properties under linear sliding against different counterbodies, i.e., Al2O3, SiC, 100Cr6, and polytetrafluoroethylene (PTFE) are discussed. Advanced materials characterization techniques are used to detect the presence of TMCCs inside the wear tracks and to reveal their 2D structure within the tribofilm. Finally, density functional theory (DFT) simulations are used to unravel the easy shearability of TMCCs at the nanoscale. The results demonstrate the great potential of this new 2D material family, which also offers many possibilities for defined tuning of the solid-solid interface.

Microstructure evolution and deformation mechanisms of service-exposed P91 steel via interrupted uniaxial creep tests at 660 °C

Creep degradation behaviour of service-exposed P91 steel is evaluated during interrupted creep tests at 660 °C and 80 MPa using a number of material characterization techniques including transmission electron microscopy (TEM), scanning electron microscopy (SEM), electron backscattered diffraction (EBSD), energy dispersive spectroscopy (EDS) and optical microscopy (OM) to identify the microstructural evolution and the associated deformation mechanisms. Microhardness has also been measured in order to evaluate the softening mechanism. Under the creep conditions examined, microstructural degradation is found to be governed by the disappearance of the lath sub-structure, lath widening and recrystallization, as well as dislocation density reduction, coarsening of M23C6 and creep cavitation while MX and Laves phases are stable. Hardness evolution, extrapolated from hardness data obtained from uniaxial creep tests, is used to characterize the softening of the material. On this basis, hardness decrease is justified in term of the aforementioned microstructural changes. Implications of the findings for specific in-service life management in thermal plant piping systems are addressed.

Sustainability-oriented construction materials for traditional residential buildings: From material characteristics to environmental suitability

The increasing replacement of traditional construction materials with modern alternatives often overlooks their superior environmental adaptability and sustainability, resulting in missed opportunities for energy efficiency and carbon emission reductions. This study aimed to address this issue by scientifically evaluating the material properties of volcanic rock from Hainan Island, China, to assess its potential for sustainable building practices in tropical climates. A series of material characterization techniques were employed to analyze the composition and structure of the volcanic rock, including optical profilometry (OP), polarized light microscopy (PLM), X-ray diffraction (XRD), X-ray fluorescence (XRF), scanning electron microscopy (SEM) with energy-dispersive spectroscopy (EDS), transient plane source technique (TPS), and mercury intrusion porosimetry (MIP). Our findings identified the rock as vesicular cryptocrystalline basalt, with its unique pore structure and mineral composition jointly contributing to a low thermal conductivity of 0.22 ± 0.04 W/(m·K). The pore structure was characterized by closed spherical cavities, needle-like lava fillings, nanoporous surfaces, complex pore-throat networks, and an extensive pore size distribution. These features significantly reduced gas convection and enhanced thermal resistance. Additionally, the rock composition, dominated by the amorphous volcanic glass and scattered hollow skeletal crystalline plagioclase, further diminished heat transfer. These characteristics indicated that Hainan volcanic rock possessed excellent thermal insulation properties, making it highly suitable for energy-efficient construction in hot climates. This study highlighted the potential for traditional materials like volcanic rock to contribute to sustainable building practices and the preservation of cultural heritage.

Advanced Electrochemical Detection of 2,4-dichlorophenol in Water with Molecularly Imprinted Chitosan Stabilized Gold Nanoparticles

2,4-Dichlorophenol (2,4-DCP) is a hazardous chemical that can be passed down to offspring. Because 2,4-DCP degrades slowly and can be passed down to future generations, it’s a pesticide that needs to be continuously monitored and managed. With the use of chitosan-stabilized AuNPs on a glassy carbon electrode and the molecular imprinting technique, an effective electrochemical sensor has been built for the selective determination of 2,4-DCP in different aqueous samples. The analyte’s electroactive surface area and number of interaction sites are both increased by the AuNPs. The formulated AuNPs were characterized using several material characterization techniques. Molecularly imprinted nanomaterials provided the selectivity against other interfering chlorophenols. With a detection limit of 6.33 nM and a broad linear dynamic range of 21.09 to 310 nM, 2,4-DCP was found using differential pulse voltammetry. Without interference from structural analogs, the sensor was effectively evaluated in a variety of contaminated water samples.

Valorization of Glycerol to Glycerol Carbonate and Glycidol by Different Dialkyl Carbonates Utilizing Tricalcium Aluminate Hexahydrate as Transesterification Catalyst

AbstractIn this study, we report a base‐catalyzed transesterification reaction of glycerol, a waste product of the biodiesel industry, with various dialkyl carbonates, which act both as reactants and solvents, to convert glycerol carbonate into an industrially useful molecular building block. The catalyst, being used for the first time, is also a waste product from industry, present in bauxite residues and in the Portland cement, simply known as tricalcium aluminate. Despite being well‐known and readily available, this solid is only extremely poorly researched catalyst, nevertheless, using dimethyl and diethyl carbonate, glycerol conversion rates >80% and glycerol carbonate yields >60% could be achieved in just 1 h (under air atmosphere and reflux). In a comparison of the performance with other catalysts commonly researched today, as well as with other components of red mud and cements, the results showed that tricalcium aluminate is excellent, cheap, and largely environmentally friendly material for this purpose. Reusability studies of the catalysts have also shown that they provide high conversion and product yields even after repeated use, although different material characterization techniques showed intense glycerol‐catalyst surface interaction and intermediate product formation, the deactivating side effects of which could be avoided by catalyst regeneration steps.

Characterization of Thermal Expansion Coefficient of 3D Printing Polymeric Materials Using Fiber Bragg Grating Sensors.

This work aims at the determination of the coefficient of thermal expansion (CTE) of parts manufactured through the Fused Deposition Modeling process, employing fiber Bragg grating (FBG) sensors. Pure thermoplastic and composite specimens were built using different commercially available filament materials, including acrylonitrile butadiene styrene, polylactic acid, polyamide, polyether-block-amide (PEBA) and chopped carbon fiber-reinforced polyamide (CF-PA) composite. During the building process, the FBGs were embedded into the middle-plane of the test specimens, featuring 0° and 90° raster printing orientations. The samples were then subjected to thermal loading for measuring the thermally induced strains as a function of applied temperature and, consequently, the test samples' CTE and glass transition temperature (Tg) based on the recorded FBG wavelengths. Additionally, the integrated FBGs were used for the characterization of the residual strain magnitudes both at the end of the 3D printing process and at the end of each of the two consecutively applied thermal cycles. The results indicate that, among all tested materials, the CF-PA/0° specimens exhibited the lowest CTE value of 14 × 10-6/°C. The PEBA material was proven to have the most isotropic thermal response for both examined raster orientations, 0° and 90°, with CTE values of 117 × 10-6/°C and 108 × 10-6/°C, respectively, while similar residual strains were also calculated in both printing orientations. It is presented that the followed FBG-based methodology is proven to be an excellent alternative experimental technique for the CTE characterization of materials used in 3D printing.

Construction of PANI@V2O5-ZnIn2S4 Z-scheme heterojunction photocatalysts for highly effective degradation of industrial dyes and antibiotics

From an environmental protection, the highly effective photodegradation of organic dyes and antibiotics in wastewater needs to be solved expeditiously. Fortunately, the construction of Z-scheme heterojunction for photocatalytic degradation is considered to be an effective method. In this paper, after the fabrication of V2O5 by calcination and loading of PANI on its surface by aniline polymerization, a novel PANI@V2O5-ZnIn2S4 composite photocatalysts prepared by one-pot synthesis method and used for the degradation of industrial dyes (crystalline violet, Congo red) and antibiotics (tetracycline-TC). Under the optimal photodegradation conditions, the 30 wt% PANI@V2O5-ZnIn2S4 heterojunction photocatalysts resulted in more than 95 % degradation of CR, CV and TC solutions after 32 min of irradiation. The optimal photodegradation conditions of the simulated pollutants in real aqueous environments catalyzed by the as-synthesized photocatalysts were explored via response surface methodology (RSM). Multiple material characterization techniques, such as FESEM, HRTEM, XPS valence band spectrum, photoelectrochemistry, radical trapping experiments and EPR tests verified the existence of Z-scheme heterojunction. Especially, the coating of conductive PANI on the V2O5 surface can further improve the separation and transfer efficiency of photogenerated charge carriers, thereby enhancing the photocatalytic activity of the semiconductor photocatalyst. This study will provide a robust option for the design and construction of Z-scheme heterojunctions photocatalysts for environmental pollution remediation.

Nature's Load-Bearing Design Principles and Their Application in Engineering: A Review.

Biological structures optimized through natural selection provide valuable insights for engineering load-bearing components. This paper reviews six key strategies evolved in nature for efficient mechanical load handling: hierarchically structured composites, cellular structures, functional gradients, hard shell-soft core architectures, form follows function, and robust geometric shapes. The paper also discusses recent research that applies these strategies to engineering design, demonstrating their effectiveness in advancing technical solutions. The challenges of translating nature's designs into engineering applications are addressed, with a focus on how advancements in computational methods, particularly artificial intelligence, are accelerating this process. The need for further development in innovative material characterization techniques, efficient modeling approaches for heterogeneous media, multi-criteria structural optimization methods, and advanced manufacturing techniques capable of achieving enhanced control across multiple scales is underscored. By highlighting nature's holistic approach to designing functional components, this paper advocates for adopting a similarly comprehensive methodology in engineering practices to shape the next generation of load-bearing technical components.

Bolus Effect Caused by Use of Thermoplastic Masks in Head and Neck Radiotherapy Treatments.

This paper examines the dosimetric uncertainty arising from the use of thermoplastic masks in the treatment of head and neck cancer through radiotherapy. This study was conducted through Monte Carlo simulations using the Monte Carlo N-Particle eXtended (MCNPX code), and the theoretical results are compared with radiochromic films. Using material characterization techniques, the compounds of the thermoplastic mask were identified, confirming that most of the material corresponds to the polymer C10H16O4. The theoretical results show increases ranging from 42% to 57.4% in the surface absorbed dose for 6 and 15 MV photon beams, respectively, compared to the absorbed dose without the mask. The experimental data corroborate these findings, showing dose increases ranging from 18.4% to 52.1% compared to the expected surface absorbed dose without the mask. These results highlight the need to consider the bolus effect induced by thermoplastic masks during the precise and safe planning and application of radiotherapy treatment in order to ensure its therapeutic efficacy and minimize the associated risks to patients.

Two-Dimensional Ferroelectric Materials: Synthesis, Characterization and Applications

In recent years, the continuous advancements in microelectronics have driven the evolution of electronic devices towards miniaturization and integration. However, at the nanoscale level, surface and size effects become significant, imposing constraints on the use of conventional bulk ferroelectric materials in contemporary industry. As a result, in the field of materials research, two-dimensional (2D) ferroelectric materials with stable spontaneous polarization and minimal size effects have gained significant attention. These novel 2D ferroelectric materials have great potential for future nano-level ferroelectric applications, enabling high levels of device integration. To begin with, this paper divides 2D ferroelectric materials into two categories: intrinsic ferroelectrics and sliding ferroelectrics. It also discusses the features and current state of research on each of these categories. Next, typical 2D ferroelectric material preparation and characterization techniques are outlined. Additionally, 2D ferroelectric memory devices like ferroelectric diodes (FD), ferroelectric field effect transistors (FeFET), ferroelectric semiconductor field-effect transistors (FeSFET), and ferroelectric tunnel junctions (FTJ) are introduced. Finally, this review also presents expectations and potential challenges in the domain of 2D ferroelectric materials.

Open-Source Data Analysis Tool for Spectral Small-Angle X-ray Scattering Using Spectroscopic Photon-Counting Detector.

Spectral small-angle X-ray scattering (sSAXS) is a powerful technique for material characterization from thicker samples by capturing elastic X-ray scattering data in angle- and energy-dispersive modes at small angles. This approach is enabled by the use of a 2D spectroscopic photon-counting detector that provides energy and position information of scattered photons when a sample is irradiated by a polychromatic X-ray beam. Here, we describe an open-source tool with a graphical interface for analyzing sSAXS data obtained from a 2D spectroscopic photon-counting detector with a large number of energy bins. The tool takes system geometry parameters and raw detector data to output 1D scattering patterns and a 2D spatially-resolved scattering map in the energy range of interest. We validated these features using data from samples of caffeine powder with well-known scattering peaks. This open-source tool will facilitate sSAXS data analysis for various material characterization applications.