Furyl hydroxymethyl ketone (FHK) is essential in synthesizing pharmaceuticals and biologically active molecules. However, green and sustainable methods for synthesizing FHK from renewable feedstocks remain challenging. This research proposed a simple one-pot chemobiocatalytic cascade strategy for effectually transforming renewable biomass into FHK via solid acid catalysis and whole-cells hydroxymethylation. Using whole-cells (SMPDC cells) containing pyruvate decarboxylase and small ubiquitin-like modifier (SUMO) fusion tag as biocatalysts, non-natural substrates furfural and formaldehyde were introduced into a C-C ligation bioreaction, establishing a biocatalytic pathway for FHK synthesis. SMPDC cells exhibited excellent biocatalytic activity and high tolerance to high furfural concentrations (up to 200mM), a well-known effective microbial inhibitor. Optimal reaction conditions were identified, enabling the manufacturing of FHK from corncob- and D-xylose-derived furfural with productivities of 0.12g FHK/(1g corncob + 0.09g HCHO) and 0.39g FHK/(1g D-xylose + 0.28g HCHO), respectively. This strategy demonstrated the potential for synthesizing valuable chemicals from low-cost biomass, providing a sustainable alternative to traditional chemical synthesis.
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