Pyrite cinder is a typical hazardous waste produced in sulfuric acid industry, which, however, contains a significant level of valuable metals, such as iron, copper, cobalt, etc. About 12 million tons of pyrite cinder are generated in China annually, while the utilization rate is less than 50% due to the complex relationship of various components. In this study, a process of phosphoric acid leaching was used to selectively separate and recover Cu, Co and Fe from the pyrite cinder. The effects of different leaching parameters on the recovery rate of valuable metals in phosphoric acid leaching systems were investigated. Under the optimal conditions, the results indicated that the leaching efficiency of copper and cobalt was above 82% and 99%, respectively. More than 98% of iron was transferred into insoluble FePO4·2H2O, which could be used as precursor of battery-grade electrode material after a hydrofluoric acid purification process. Cu and Co in the leaching solutions were extracted efficiently by P204.
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