Data transmission through solid metallic channels is recommended in certain industries where no other options are proposed, such as nuclear, aerospace, and smart vehicles. In addition to the Faraday shielding effect of electromagnetic waves, another issue related to damage presence due to mechanical loads exists. Severe damage in the transmission channel leads to signal loss at the receiver. For this sake, ultrasonic guided waves, such as Lamb waves, maybe a good substitute since they can propagate through long distances in solid metallic structures. The scope of this work is to build a reliable, reproducible, and high data-rate wireless communication experimental platform, using ultrasonic guided waves, through healthy and damaged plates for industrial usage. The target is to compensate at first for the effect of dispersion, reverberation, scattering, and boundary reflections for the healthy plate. The novelty of this work falls within the performance analysis of the demodulation algorithm based on cross-correlation combined with binary phase-shift keying (BPSK), using a finite-element simulation through healthy and damaged plates with different depths of symmetrical and asymmetrical notches (SN and AN) and steps based on the bit error percentage (BEP). Furthermore, another contribution related to the impact of multiple reflections and mode conversions caused by symmetrical and asymmetrical steps and notches is taken into account. After this, numerical results are validated using an ultrasonic guided wave experimental platform. Results based on BEP analysis prove that the algorithm has successfully compensated for the effect of dispersion and boundary reflections for the healthy plate and multiple reflections and mode conversions for the damaged ones. A highly effective data rate of up to 350 kb/s can be reached even in the presence of severe damage in the transmission channel.
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