Substrate Surface Research Articles

A novel approach for the removal of oxide film to achieve seamless joining during hot-compression bonding

The oxide film on the substrate surfaces can severely hinder the bonding quality during hot-compression bonding (HCB). To address the above issue, this investigation proposes a novel approach to enhance bonding quality by removing surface oxide film and encapsulating the interface to be bonded in sequence under vacuum. The principle of the approach was clarified, and an experiment platform used for implementing the approach was designed and developed. By considering 316H stainless steel as a testbed, the key parameter for laser ablation of the oxide films before HCB was determined. The HCB comparative experiments of substrates with or without treatment by the approach were carried out and the effectiveness of the approach was assessed by comparing the quality of bonding joints through interface morphologies and tensile properties. Results showed that a nearly seamless bond without thermal holding was achieved after adopting this approach. Further, it also showed improvement in the tensile properties both in elongation and the ultimate tensile strength (UTS). For instance, when using the proposed approach, the average UTS of 316H stainless steel joints improved from 371.17 MPa to 430.25 MPa whereas the average elongation increased from 26.41 % to 64.04 %. Although this investigation was directed to 316H stainless steel, the suggested approach can be applied to a wide range of other engineering materials to improve the joining quality.

Dual-functionalized ORMOSIL nanoparticles to enhance superhydrophobicity of epoxy based coatings

Organically modified silica (ORMOSIL) nanoparticles bearing fluoro-octyl and glycidoxy-propyl groups were prepared by two simple methods: i) modification of silica (SiO2) nanoparticles with the corresponding organo-silanes and ii) sol-gel process involving tetraethoxy-silane in the presence of the organo-silanes. These hydrophobic ORMOSIL particles were mixed with epoxy resin/amino-based hardener in 2-propanol medium and sprayed on the surface of carbon-steel substrate. The epoxy coating containing ORMOSIL prepared by modification of SiO2 nanoparticle presented outstanding water repellence with water contact angle (WCA) of ≈ 162° and high roll-off ability of the water droplets. Furthermore, excellent adhesion to the substrate was evidenced by sandpaper abrasion and tape peeling test. The effect of the solid content in the 2-propanol dispersion on the superhydrophobicity character was investigated. It was observed that the spray dispersion with higher solid concentration resulted in better superhydrophobicity response, mechanical durability and effective self-cleaning behavior. The hierarchical structure and roughness were identified by scanning electron microscopy (SEM) and atomic force microscopy (AFM). The coatings presented in this work are strong candidates for large scale production due to the low-cost and simplicity of the spraying technique and the economically feasibility of the involved compounds.

A first-principles calculations investigate the superlubricity and adhesion performance of structural superlubricity micro-components on polydimethylsiloxane surface

Adhesion and friction are crucial considerations in the design of microelectromechanical systems because they can directly influence the energy, dissipation and wear of the system. Current related studies are primarily conducted between graphite and hard materials, such as graphite, mica and gold, but lack the theoretical support of superlubricity on the surfaces of related flexible substrates, such as Polydimethylsiloxane (PDMS). Consequently, friction and wear at the flexible interface represent a significant challenge in the failure of microelectromechanical systems devices. In this paper, we use density functional theory to simulate the adhesion characteristics and friction behaviour of structural superlubricity micro-components on the surface of a flexible substrate in an atmospheric environment. The lower graphene layer of the structural superlubricity micro-components exhibits superior adhesion performance with the PDMS substrate. The increase in normal load is simulated by changing the spacing of layers. The interlayer bonding energy increases with increasing load. The transverse friction increases gradually with the increase in load, while the average friction coefficient decreases. Graphene can reach the superlubricity state on the PDMS substrate. The reliability of this phenomenon is verified by electrical performance. We also investigate the effect of tensile strain on the friction behaviour and electrical properties. These calculations should be combined with analysis of the mechanical properties to verify the reliability of the friction performance.

Multi-scale evaluation of surfactant effects on asphalt desorption behavior from oil sand surfaces

This study created a hydrophobic oil sand model to investigate the impact of surfactants on the desorption behavior of asphalt from solid surface. Cationic surfactant cetyl trimethyl ammonium bromide (CTAB) and anionic surfactant sodium dodecyl benzene sulfonate (SDBS) were used to soak the model to observe the effect of surfactants on asphalt desorption. The effect of surfactant pretreatment on the wettability of the substrate was evaluated by measuring the contact angle of ultrapure water on the substrate and observing the morphological changes of the solid surface by atomic force microscopy. The results show that the contact angle of the model treated with SDBS decreases to 10° after 3 days, which significantly improves the wettability of the substrate surface and promotes the desorption of asphalt. However, CTAB has no obvious effect on asphalt desorption. The standard deviation of the gray value of the sand surface image is significantly reduced to 38.693 after the SDBS treatment, which can be seen by binarizing the image. This suggests that the asphalt and solution are evenly distributed and that there is hardly any discernible boundary. Nevertheless, neither of the two surfactants can improve the water-based extraction efficiency of oil sands after soaking treatment. The asphalt yield is less than 5% after 30 days of pretreatment with CTAB solution, while only 45% asphalt yield is obtained after 30 days of pretreatment with SDBS solution. Despite these variations, the quality of asphalt foam remains relatively the same. This may be related to the failure of surfactants to improve the surface wettability of hydrophobic sand. Therefore, the surface wettability of the sand is considered to be a key factor affecting the asphalt desorption and final yield. This study can provide a scientific basis for oil sand recovery to a certain extent.

Two-dimensional ASEP model to study density profiles in CVD growth

The growth of two-dimensional (2D) transition metal dichalcogenides using chemical vapor deposition has been an area of intense study, primarily due to the scalability requirements for potential device applications. One of the major challenges of such growths is the large-scale thickness variation of the grown film. To investigate the role of different growth parameters computationally, we use a 2D asymmetric simple-exclusion process (ASEP) model with open boundaries as an approximation to the dynamics of deposition on the coarse-grained lattice. The variations in concentration of particles (growth profiles) at the lattice sites in the grown film are studied as functions of parameters like injection and ejection rate of particles from the lattice, time of observation, and the right bias difference between the hopping probabilities towards right and towards left) imposed by the carrier gas. In addition, the deposition rates at a given coarse-grained site is assumed to depend on the occupancy of that site. The effect of the maximum deposition rate, i.e., the deposition rate at a completely unoccupied site on the substrate, has been explored. The growth profiles stretch horizontally when either the evolution time or the right bias is increased. An increased deposition rate leads to a step-like profile, with the higher density region close to the left edge. In 3D, the growth profiles become more uniform with the increase in the height of the precursor with respect to the substrate surface. These results qualitatively agree with the experimental observations.

Displacement-Controlled Coining of Large Arrays of Gold-Stud Bumps

Abstract Novel, simple, and low-cost, displacement-controlled coining (DCC) process is developed for coining of gold stud bumps. A bottom mold made of aluminium which contains an array of geometrically well-defined cavities (nests) with known and pre-defined depth values in each nest, is designed and manufactured to adjust areas of coined surfaces and heights of coined stud bumps during sequential displacement-controlled coining processes. A double-side polished, and thick Borosilicate glass substrate is used as a flat surface to be in direct contact with the tails of the stud bumps to be coined. Above the double side polished glass substrate, another thick and rigid mold is positioned to uniformly apply the displacement-controlled deformation force to the stud bumps via the polished surface of the glass substrate. With the proposed displacement-controlled coining process, height and bonding surface area of the stud bumps can be tailored for flip-chip bonding (FCB) processes, especially when the maximum applicable force configuration of a FCB tool is limited (maximum of 20 N) during thermo-sonic flip chip bonding (TSFCB) processing. The proposed technique can be used to simultaneously coin arrays of stud bumps with high precision, providing an alternative, cost-effective, precise, time-efficient processing of stud bumps prior to TSFCB applications.

Failure of vinyl coatings under alternating hydraulic pressure

To investigate the effects of substrate surface roughness and alternating pressure on the bonding strength between the vinyl anti-corrosion coating and the substrate, several coated samples were prepared using 304 stainless steel substrate to carry out alternating hydraulic pressure tests. The surface morphology of the coating and substrate, as well as the surface roughness of the substrate, were examined using a laser confocal microscope and a three-dimensional surface profiler. The alternating hydraulic pressure test was conducted inside an autoclave, and the bonding strength was measured using the double-test column method. The results show that the bonding strength of the coating increases with substrate roughness, with a more pronounced effect when the roughness is less than 1 μm. When the roughness increased from 0.189 µm to 0.85 µm, the bond strength of the coating without vacuum treatment increased from 4.97 MPa to 7.07 MPa; further increasing the roughness to 1.251 μm resulted in a bond strength of 7.92 MPa. During the preparation phase, vacuum treatment effectively eliminated internal bubbles and micro-defects within the coating, significantly enhancing the bond strength by 4 to 5 MPa. The alternating pressure causes cracks on the surface of the coating and further accelerates the failure of the protective effect of the coating. After 180 cycles of alternating hydraulic pressure tests, the bonding strength of the coating without vacuum treatment decreased by 43.3% from 6.99 MPa to 3.96 MPa. In contrast, the bonding strength of the vacuum-treated coating decreased by only 18.6% from 11.77 MPa to 9.58 MPa. The increase in coating thickness is related to the accumulation of water penetration and corrosion products at the substrate-coating interface.

Influence of the RF-power on the etching yields and surface morphology in reactive ion beam etching of Si and photoresist

The change in ion energy distribution and composition of a reactive ion beam produced by an RF-excited ion beam source and operation with a mixture of CHF3 and O2 was investigated and correlated with the etching behavior. To this end, measurements were performed with an energy-selective mass spectrometer to determine ion energy distributions, current density measurements for the measurement of current density distributions of the ion beam, and tactile measurements to determine the etching rates of Si and photoresist. The morphology of the photoresist was measured with a scanning force microscope. In particular, alterations in the etching yield and surface morphology of the photoresist can be observed in response to changes in the applied RF-power. An increase in plasma density leads to an increase in fragmentation processes of the injected reactive gases, resulting in the formation of smaller fragments. These smaller fragments have a chemical impact on the substrate surface, which affects the etching performance. These effects can have significant consequences in the context of long-time reactive ion beam processing for patterning applications.

Modulation of Surface Elastic Waves and Surface Acoustic Waves by Acoustic–Elastic Metamaterials

Metamaterials enable the modulation of elastic waves or acoustic waves in unprecedented ways and have a wide range of potential applications. This paper achieves the simultaneous manipulation of surface elastic waves (SEWs) and surface acoustic waves (SAWs) using two-dimensional acousto-elastic metamaterials (AEMMs). The proposed AEMMs are composed of periodic hollow cylinders on the surface of a semi-infinite substrate. The band diagrams and the frequency responses of the AEMMs are numerically calculated through the finite element approach. The band diagrams exhibit simultaneous bandgaps for the SEWs and SAWs, which can also be effectively tuned by the modification of AEMM geometry. Furthermore, we construct the AEMM waveguide by the introduction of a line defect and hence demonstrate its ability to guide the SEWs and SAWs simultaneously. We expect that the proposed AEMMs will contribute to the development of multi-functional wave devices, such as filters for dual waves in microelectronics or liquid sensors that detect more than one physical property.

Structural modification of high carbon Co−Cr−Mo alloy via chemical etching to enhance hydroxyapatite coating performance

AbstractNumerous papers have been reported on surface treatment of metallic implant to facilitate positive interaction between the implant and hard tissue interface. In this paper, surface treatment such as chemical etching was done on the biomedical grade cobalt‐based alloy prior to hydroxyapatite coating deposition to enhance its biocompatibility. The objective is to investigate which temperature possesses the positive effect in adhesion strength of hydroxyapatite coating without detrimental the surface hardness. Observation showed that acid etched at the highest temperature (80 °C) has successfully roughen the substrate surface from 0.168 μm ±0.1 μm to 1.383 μm ±0.2 μm. Vickers hardness measurement on surface treated at 80 °C exhibit an increment of surface hardness which is about 39 % compared to surface treated at lower temperature. The highest thickness of hydroxyapatite coating layer (~57 μm) was evidently formed on the substrate etched at 80 °C with minimal cracks and no delamination. This phenomenon happened due to chemical reaction were rigorously attack on the substrate surface have provide more micro‐pits, pores and deeper craters that trap more efficiently of hydroxyapatite particles for thicker and dense coating formation. It is worth to note that too long acid soaking will also detrimental the material properties.

Effect of ambient conditions in friction surfacing

AbstractFriction surfacing (FS) is a solid-state deposition process in which layers are deposited on a substrate surface by frictional heat and severe plastic deformation of a consumable stud material below its melting temperature. Bonding occurs due to accelerated diffusion. The deposition of several layers on top of each other is referred to as multi-layer FS (MLFS), a promising candidate for additive manufacturing (AM) as it offers advantages over fusion-based AM. In this study, the MLFS process for the precipitation-hardenable alloy AA2024 is investigated regarding the influence of environmental process conditions, i.e., preheating of the substrate like other AM processes as well as underwater and room temperature experiments. The influence of ambient conditions on the process behavior, the layer geometries, the microstructure, and the mechanical properties is shown. Preheating the substrate leads to an overall higher process temperature (424.1 °C), resulting in thinner and wider layers, larger grains, an overaged microstructure, and a smooth hardness transition in the MLFS stacks from top (140 HV0.1) to bottom (95 HV0.1). The lower the process temperatures, e.g., for underwater FS (326.5 °C), the thicker and less wide the layers and the smaller the grains. The hardness shows a periodic pattern at the layer interface, which is more pronounced at lower process temperatures, i.e., the hardness values range from 100 HV0.1 to 150 HV0.1.

Laser-Induced Silver Nanowires/Polymer Composites for Flexible Electronics and Electromagnetic Compatibility Application.

Nowadays, the Internet of Things (IOT), electronics, and neural interfaces are becoming an integral part of our life. These technologies place unprecedentedly high demands on materials in terms of their mechanical and electrical properties. There are several strategies for forming conductive layers in such composites, e.g., volume blending to achieve a percolation threshold, inkjet printing, lithography, and laser processing. The latter is a low-cost, environmentally friendly, scalable way to produce composites. In our work, we synthesized AgNW and characterized them using Ultraviolet-visible spectroscopy (UV-vis), Transmission electron microscopy (TEM), and Selective area electron diffraction (SAED). We found that our AgNW absorbed in the UV-vis range of 345 to 410 nm. This is due to the plasmon resonance phenomenon of AgNW. Then, we applied the dispersion of AgNW on the surface of the polymer substrate, dried them and we got the films of AgNW.. We irradiated these films with a 432 nm laser. As a result of the treatment, we observed two processes. The first one was the sintering and partial melting of nanowires under the influence of laser radiation, as a consequence of which, the sheet resistance dropped more than twice. The second was the melting of the polymer at the interface and the subsequent integration of AgNW into the substrate. This allowed us to improve the adhesion from 0-1 B to 5 B, and to obtain a composite capable of bending, with radius of 0.5 mm. We also evaluated the shielding efficiency of the obtained composites. The shielding efficiency for 500-600 nm thick porous film samples were 40 dB, and for 3.1-4.1 µm porous films the shielding efficiency was about 85-90 dB in a frequency range of 0.01-40 GHz. The data obtained by us are the basis for producing flexible electronic components based on AgNW/PET composite for various applications using laser processing methods.

IMPACT OF EDGE PREPARATION ON SURFACE FINISHING PROPERTIES

The properties of protective coatings made from organic coatings on metallic substrates strongly depend on the condition of the substrate surface. This refers to the condition of the edges, welds, and the surface in general. Edge treatment is one of the most important operations prior to the actual coating application. The coating's protective properties and its susceptibility to mechanical damage are directly affected by the edge treatment. The article deals with the problem of edge treatment of the base material and the effect of this treatment on the quality of surface finishing. The edges were modified in three ways on the prepared Kosmalt E 300 T samples. Subsequently, some samples were hot-dip galvanized. An organic coating was then applied as the final surface treatment to all samples. The evaluation of the quality of the surface finishing was carried out on the above-mentioned, differently treated edges. The results strongly indicate the importance of the condition of the substrate surface and its influence on the quality of the final surface finish.

Manipulating Interface Magnetism in Manganite Thin Film Membranes by Substrate Surface Chemistry

Manipulating Interface Magnetism in Manganite Thin Film Membranes by Substrate Surface Chemistry

Evaluation of surface properties of modified Ti6Al4V alloy with copper nanoparticles organic nanostructure for biomedical applications: dependency on anticorrosive, antibacterial, and biocompatibility

Abstract In this study, a novel multifunctional copper nanoparticle CuNPs in the organic biomatrix was coated to the surface of Ti6Al4V to create multifunctional features. The synthesis of CuNPs was carried out by plant-mediated green synthesis method obtained from Moringa leaf extract, and the prepared CuNPs were coated on the substrate surfaces as single and double layers with drop casting methods. Characterizations of the synthesized CuNPs were performed by UV–Vis, FTIR, XRD, and SEM methods. Characterization of the modified Ti6Al4V alloy surfaces was performed using SEM-EDS and surface roughness analysis. The electrochemical corrosion, antibacterial behavior, and cytotoxic effects of coated and noncoated Ti6Al4V as a function of biocompatibility properties were also tested. The synthesized CuNPs have a homogeneously dispersed spherical shape. Biocorrosion tests have clearly demonstrated that the coating forms a protective film on the substrate surface, and the resistance increased by 49 %. Antibacterial results show that the single and double-coated Ti6Al4V alloy samples with CuNPs organic nanostructure had improved biocompatibility. However, it was determined that the cytotoxic effect increases proportionally with the coating. The obtained results show the importance of surface modification in the appropriate nanostructure to obtain multifunctional nanoplatforms that show promise in biomedical applications.

Droplet impact dynamics on the surface of super-hydrophobic BNNTs stainless steel mesh

The ‘gas‒liquid‒solid’ mechanism annealing method was used to create a superhydrophobic boron nitride nanotube (BNNT) stainless steel mesh in a tube furnace at 1250 °C in an NH3 environment. Fe powder was used as a catalyst, and B:B2O3 = 4:1 was used as the raw material. The water droplets on the surface of the superhydrophobic material had a contact angle of approximately 150° and a slide angle of approximately 3°. By using molecular dynamics (MD) simulation technology, a three-dimensional braided physical model of nanodroplets and superhydrophobic BNNT mesh surfaces with the same contact angle and rolling angle was prepared via the function weaving method. The Weber number (We) was used as the entrance point to establish the relationship between macroscale experimental studies and nanoscale MD simulation analysis on the basis of these efforts. A study was conducted on the dynamic behaviour of droplets impacting a superhydrophobic BNNT filter surface. We suggest that the wettability, substrate structure, and impact velocity are connected to the impact dynamic behaviour of droplets on the basis of the data obtained at various scales. The findings demonstrate that when the droplet impact velocity increases, several droplet phenomena—such as impact–rebound, impact–spread–rebound, and impact–spread–breaking–polymerisation–spatter—appear on the substrate surface sequentially. The mechanism of impact behaviour at various scales is explained in light of these events. Furthermore, a better theoretical model is proposed to assess the droplet wetting transition at the nanoscale. This model accurately predicts the boundary Weber number that starts the wetting transition. Moreover, the connections among the impact velocity, spreading diameter, and contact time (or We) are examined. The tendencies found via MD simulations match the outcomes of the experiments. Our discoveries and outcomes broaden our understanding of how droplet impact affects the dynamic behaviour of superhydrophobic surfaces. A scientific foundation for examining the dynamic behaviour of droplets is provided by combining simulations and experiments.

Evaluation of the optical and electrical properties of (C8BTBT)(F4TCNQ) charge-transfer complexes according to film formation temperatures during solution-coating

Abstract This study focused on (C8BTBT)(F4TCNQ) charge-transfer complexes, where C8BTBT is 2,7-dioctyl[1]benzothieno[3,2-b][1]benzothiophene and F4TCNQ represents fluorinated derivatives of 7,7,8,8,-tetracyanoquinodimethane. These complexes exhibit excellent thermal and atmospheric stability and near-infrared absorption, serving as transparent thin films for photoelectric conversion. Here, we sought to improve the photoelectric conversion efficiency (and thus the quantum efficiency, QE) of (C8BTBT)(F4TCNQ) thin films by altering the film formation temperatures during solution-coating; we evaluated optical and electrical properties of the films. We found that increased film coverage of a substrate surface (leading to continuous film formation) enhanced optical absorption and improved the photocurrent extraction efficiency when such films were incorporated into devices. C8BTBT and its components, when present alone, negatively affected both the device fabrication yield and photocurrent extraction. It is thus important to maximize (C8BTBT)(F4TCNQ) formation when seeking to improve the QE.

Study on the mechanical properties of Polyacrylic Acid/Chitosan double network hydrogels in dynamic water content

Abstract Hydrogels have demonstrated significant potential in wound dressings, owing to their adjustable water content, excellent biocompatibility, and other advantages. An ideal wound dressing requires absorbing exudate while maintaining mechanical properties to prevent secondary damage to the wound under external pressure. In this study, Polyacrylic Acid (PAA)/Chitosan (CS) double network hydrogels were prepared via radical polymerization, and the swelling ratio, compressive modulus, and other parameters were experimentally measured. A hyperelastic finite element model of the hydrogel was then established, and its rationality was validated by experiments. Based on the model, the impacts of CS content and dynamic water content on the compressive properties of PAA/CS hydrogels were analyzed. Tetracycline hydrochloride was loaded into PAA/CS hydrogels, the drug release performance and adhesion experiments were carried out. The results indicated that, compared with the hydrogels with 2.5% and 5% CS content, the hydrogel with 1% CS content had the highest swelling ratio, which was 1774%. Meanwhile, its equilibrium water content could attain 94.6%. When the water content varied within the range from 45% to 75%, the compressive strength of the hydrogel with 5% CS content ranged from 0.33 MPa to 1.22 MPa, similar to that of skin tissue. Additionally, the prepared drug-loaded PAA/CS hydrogels exhibited a drug release pattern approximately following the Korsmeyer-Peppas model within 7 days. They also exhibited remarkable adhesion to porcine skin and different substrate surfaces. This study provides a basis for the clinical application of PAA/CS double network hydrogels as wound dressings in the repair of infected wounds.

Depth Profiles of Crystallinity and Preferential Orientation and Surface Characteristics of Sputter‐Deposited CeO2 Thin Film Buffer Layers on Sapphire Substrates Evaluated Through Two‐Dimensional Grazing‐Incidence X‐Ray Diffraction

ABSTRACTTwo‐dimensional grazing‐incidence wide‐angle X‐ray diffraction data were acquired from CeO2 thin films serving as buffer layers on r‐cut sapphire substrates to investigate the depth profiles of crystallinity and preferential orientation as well as surface conditions. The thin film samples were sputter‐deposited under different conditions. Data were obtained at an X‐ray wavelength of 0.100 nm at 0.02° intervals from 0.06° to 0.30° at the grazing‐incidence angle. A 60‐nm‐thick CeO2 thin film sputter‐deposited under Ar (Ar‐60) and a 100‐nm‐thick CeO2 thin film sputter deposited using 10 vol.% O2 in Ar (O+Ar‐100) were found to have partially oriented three‐dimensional bulk crystal structures with preferential orientation in the (100) direction near the surface. The lattice constant for the Ar‐60 film was found to be approximately 0.30% smaller than that for a CeO2 standard, whereas the lattice constant for the O+Ar‐100 film was approximately 0.50% larger. Lattice mismatch between the CeO and CeO2 on the substrate surface is evidently not an issue based on the lattice constants near the surface. Hence, both films could be considered to represent optimal buffer layers for YBa2Cu3O6+δ thin film growth. However, even in the case of a CeO2 thin film suitable for use as a buffer layer, the difference in lattice constants between the interior and surface of an Ar‐60 film was found to be relatively small, whereas that for an O+Ar‐100 film was relatively large. These results show that it is important to analyze the film surface in detail by reducing the incidence angle to less than 0.1°.

Microwave‐Assisted Fabrication of Highly Crystalline, Robust COF Membrane for Organic Solvent Nanofiltration

AbstractFabrication of crystalline, robust covalent organic framework (COF) membranes based on disorder‐to‐order strategy is promising yet highly challenging. Herein, a microwave‐assisted method for fabricating COF membranes is proposed. Initially, monomers polymerize rapidly on the surface of porous Al2O3 substrate at room temperature to form an amorphous pristine membrane. Subsequently, a microwave field is exerted to trigger fast crystallization, acquiring a crystalline COF membrane within 60 min. The amorphous pristine membrane exhibits a high dissipation factor, indicating excellent microwave absorption capability, which accelerates the dynamic reversible reactions during the microwave treatment and thus ensures a rapid transition from the amorphous to the crystalline state. Owing to the high‐crystallinity and robust structure, the COF membranes exhibit high rejection rates for solute molecules with molecular weights exceeding 700 Da (e.g., Evans blue: 98.7%) and high solvent permeance for organic solvents (e.g., ethanol: 87.8 Lm−2h−1 bar−1, n‐hexane: 222.3 Lm−2h−1 bar−1). Surprisingly, the COF membranes exhibit superior mechanical properties, with Young's modulus of 33.91 ± 3.94 GPa, outperforming previously reported polycrystalline COF membranes and are close to those for inorganic zeolite membranes. The microwave‐assisted COF crystallization method opens a new avenue to fabricating a variety of crystalline membranes for advanced separations.