Surface Wetting Properties Research Articles

The Effect of Wettability on Confinement-Induced Phase Behavior and Storage of Alkane in Nanoporous Media.

The impact of wettability on the confined phase behavior of fluids is paramount for various applications, such as gas storage, carbon dioxide sequestration, and water purification. However, the understanding of the fluid-solid intermolecular interactions in confined systems is still limited and requires further investigation. This work investigates the effect of hydrophilic and hydrophobic nanoporous materials on the adsorption and desorption isotherms of n-butane. The hydrophilic samples in this research are MCM-41 silica powder with two different pore sizes (80 and 100 Å). MCM-41 samples were successfully treated with hexamethyldisilazane (HMDS) to create hydrophobic adsorbents. Isotherms of n-butane in materials with different wetting states were generated at various temperatures using an upgraded gravimetric apparatus. The results demonstrated that n-butane was adsorbed more onto the hydrophilic MCM-41 materials during the initial adsorption process. The lower affinity between n-butane and the modified MCM-41 samples slightly increased the capillary condensation and evaporation pressures in these materials compared to those in the original ones. However, it is noted that wettability's influence on the confined phase transitions of n-butane was not significant in this study. Interestingly, the hysteresis behavior of the vapor-liquid and liquid-vapor phase transitions due to confinement was independent of the surface's wetting properties. Kelvin's equation for a hemispherical meniscus was adopted to evaluate the capillary evaporation pressures of n-butane in nanopores. The calculated pressures showed agreement with experimental data when appropriate pore size and surface tension values were applied. These findings provide valuable insights into the impacts of surface chemistry and wettability on the phase behavior of hydrocarbon gas in nanoporous media. Furthermore, this study enriches the experimental database on confined fluids, which is essential for developing accurate theoretical and modeling tools for numerous industrial and scientific applications.

Bioinspired skin-like in vitro model for investigating catheter-related bloodstream infections

Intravenous (IV) catheter-related bloodstream infections (CRBSIs) cause significant risks in healthcare, necessitating advancements in catheter design and materials. This study investigates the effectiveness of Ecoflex, a silicone-based material, in studying CRBSIs through the development of skin-like replicas that mimic human skin properties for use in wearable sensing devices. We characterized the replica’s bioinspired surface roughness, wettability, bacterial adhesion, and mechanical properties and validated its performance using in vitro IV simulation. The results demonstrated that the bioinspired model replicates human skin textures with less than 7.5% error for surface roughness ranging from 0.05 μm to 6.3 μm. Wettability tests revealed that the artificial sebum application significantly reduced the static contact angles for deionized water and artificial sweat. Comprehensive mechanical testing revealed material high elasticity and resilience, suitable for dynamic biomedical applications. Bacterial adhesion studies using Staphylococcus epidermidis showed varying adhesion patterns influenced by surface roughness, highlighting the potential for material texture to impact infection risk. In IV therapy simulations, we observed bacterial growth dynamics over the incubation period. Our findings suggest that Ecoflex-based skin-like replicas can serve as a valuable tool for developing and testing new catheters, while the potential for use in other medical innovation devices, including wearable sensing devices, ultimately contributes to improved patient outcomes and infection control strategies.

Surface Activation of Cotton Fabric with Low-Temperature Air Plasma Treatment for Metallic Printing

In this investigation, air plasma treatment was utilised to activate the surfaces of 100% grey and bleached cotton fabrics in preparation for metallic pigment printing. The study delved into the surface morphology, wettability, and surface chemistry properties. Scanning electron microscopy (SEM) revealed roughness and grooves in the treated samples. The contact angle witnessed a 29% and 41% increase for grey and bleached fabrics, respectively, compared to their untreated counterparts. Surface chemistry analysis using FTIR and XPS provided crucial insights into the functional polar groups, such as OH and C=O, along with significantly elevated O1 peaks in both plasma-treated grey and bleached cotton fabrics. These findings contributed to the enhanced surface free energy of the fabrics, preparing them for the subsequent pigment printing process. The study explores the impact of plasma treatment on the colour fastness of grey and bleached cotton fabrics printed with gold and silver metallic pigments. Untreated fabrics exhibited poor durability, with low colour change and staining-resistance ratings, particularly for gold pigments. Plasma treatment significantly improved colour retention, adhesion, and resistance to staining for both metallic pigments, with silver outperforming gold. Rubbing fastness tests revealed that plasma treatment moderately enhanced durability, though gold remained susceptible to friction damage. Light fastness was excellent for both pigments, and plasma treatment further improved performance. Perspiration tests showed that plasma treatment bolstered resistance, particularly for gold. These findings suggest that plasma treatment enhances the stability of metallic pigments, offering potential applications in the textile industry for improved product quality and durability.

Effects of Incorporating TiO2 Aggregates on the Growth, Anticorrosion, and Antibacterial Properties of Electrodeposited Multifunctional Coatings Based on Sn-Ni Materials

Multifunctional coatings based on Sn-Ni materials with and without titanium oxide nanoparticles (TiO2NPs) incorporation were prepared using the electrochemical deposition technique at 70 °C. TiO2NPs were dispersed in the electrolyte bath, and their influence on the surface texture, crystalline phase, and properties was investigated. Various techniques such as X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy dispersive X-ray microanalysis (EDX) were used to characterize the prepared coatings. The formation mechanism of the deposited coatings has been demonstrated to be consistent with the electrochemical behavior of instantaneous growth, and the three-dimensional growth is controlled by diffusion phenomena. The anticorrosion effectiveness of the coatings was assessed using potentiodynamic polarization curves and electrochemical impedance spectroscopy in an artificial sweat medium, while the bactericidal activity of the composite coatings (the ability to induce cell death) was evaluated in accordance with the ISO 27447:2019 test. The influence of TiO2NPs at a low concentration of 1 g/L on the composition, structure, and properties of the deposited coatings was demonstrated. Particular attention was paid to the relationship between the anticorrosive and bactericidal properties of the coatings and their structure composition and wetting properties. The synergistic effect of chemical composition and surface-wetting properties has been demonstrated to enhance the anticorrosive and bactericidal properties of the prepared coatings.

Hydrophobic surface texture air-liquid phase composite assisted laser processing and tribological properties

In order to improve the surface hydrophobicity and tribological properties of 304 stainless steel, this study used laser processing technology to prepare three types of surface textures (CSA, CM2, CM5) in an air and air–liquid composite environment. By testing the surface quality, wettability and tribological properties of the texture, it was found that the surface quality and interfacial friction control ability of CSA were poor due to the influence of the processing environment. However, due to the air–liquid composite assisted laser preparation, while using the air medium laser processing technology to ensure the texture depth, the scattering effect of bubbles and the influence of negative pressure on the solid–liquid interface during the liquid phase assisted laser processing remove the oxide recast layer and burr on the surface of the sample, and improve the surface quality of the texture, thereby improving the surface friction behavior of the sample. This study promotes the development of surface texture laser processing technology and broadens the application field of 304 stainless steel.

Preparation and Properties Improvement of Decynediol-Ethoxylate-Modified Trisiloxane Surfactant.

Silicone surfactants are increasingly used in the industrial field due to their advantages such as low surface energy, stable performance, and good biocompatibility. However, many polyether-modified silicone surfactants' foam stability and easy hydrolysis in non-neutral aqueous systems limit their application in many fields. In this article, the decynediol-ethoxylate chain segment was grafted onto heptamethyltrisiloxane to synthesize a modified trisiloxane surfactant (G2). FT-IR and 1H NMR characterized its structure. Its surface activity, aggregation behavior, and wetting and spreading properties in water were studied by using instruments such as a surface tension meter, transmission electron microscope (TEM), dynamic light scattering (DLS), and contact angle tester. G2 can reduce the surface tension of water to 19.24 mN/m at a lower CMC (40.44 mg/L), and the foaming properties and hydrolysis stability of decynediol-ethoxylate-modified trisiloxane (G2) in water are significantly improved compared with allyl-polyoxyethylene-ether-modified trisiloxane (X5).

Biomimetic super-wetting membranes via in-situ growth and synchronous integration of ZIF nanoleaves (ZIF-Ls) for emulsified oily wastewater purification and catalytic Knoevenagel condensation

To address the increasingly severe oil spill accidents and water contamination, the development of super-wetting membranes with high oil/water separation efficiency is in great demand but remains challenging. The critical challenge lies in the rational design and fabrication of robust rough surface with hierarchical micro/nano-structure. In this study, biomimetic super-wetting polyacrylonitrile composite membrane was developed through in-situ synthesis and synchronous integration of zeolitic imidazolate framework nanoleaves (ZIF-Ls). Thorough investigation was conducted to assess the effect of the ZIF-Ls growth time on membrane morphology and surface wetting property. Incorporating the nanoleaf-like ZIF-Ls onto the surface of the membrane provided the surface with micro/nano rough structure and superamphiphilic/superlyophobic features. The prepared membrane showed great separation capability toward various O/W and W/O emulsions, and could be easily regenerated by employing a simple rinsing and drying procedure with high separation efficiency sustained even after multiple separation cycles. Moreover, the membrane with ZIF-Ls demonstrated outstanding catalytic performance in the Knoevenagel condensation. This study achieves advancements in the development of super-wettable membranes with outstanding performance in separating emulsions and the as-prepared membranes have the potential to serve as promising candidates for practical oily mixture treatment.

Effects of chemical etching on surface structure and tribological behavior of silicate substrates

Abstract This study investigated the effect of chemical etching on the surface structure and tribological behavior of silicate substrates. Silicate surfaces were etched using a mixture of nitric acid (HNO3) and ammonium bifluoride (NH4HF2) for durations ranging from 1 to 60 min. The etched surfaces were characterized using optical microscopy, scanning electron microscopy, surface profilometry, water contact angle measurements, and UV–vis spectroscopy to evaluate the changes in surface morphology, roughness, wettability, and optical properties. Tribological performance was assessed using reciprocating ball-on-plate friction tests. The results showed that increasing the etching time resulted in the formation of microscale surface features, increased surface roughness, enhanced hydrophilicity, and reduced optical transmittance. The average friction coefficient decreased with an increase in the etching time up to 30 min, beyond which a slight increase was observed. The 1-minute etched specimen exhibited the best wear resistance with the narrowest wear track and the least material removal. The improved tribological performance was attributed to the formation of a stable transfer film, reduced real contact area, and entrapment of wear debris. This study highlights the potential of chemical etching as a technique to tailor the surface structure and tribological properties of silicate materials for various applications.

Surface modification and patterning of polymer thin films by plasma and adsorption behavior of proteins

The surface wettability property of hydrophobic polystyrene (PS) and hydrophilic polyethylene glycol (PEG) thin films subjected to modification by direct current plasma glow discharge is studied. The polymer films exhibited change of surface wettability on exposure to air, nitrogen, oxygen or argon plasmas. In PS films a swift modification to hydrophilic surface and subsequent steady recovery following first order kinetics are observed. The rate of modification and recovery are adjustable by adjusting the plasma ambient and parameters and additional wet-chemical treatment using ionic solutions. In PEG films the hydrophobic wettability evolve with ageing following the first order kinetics, and is stable for long period on exposure to air ambient. Moreover, a vapor deposition like process is possible using the PEG films as source to deposit self-assembled molecular layers with hydrophobic wettability on other surfaces. Using these surface modification or molecular deposition processes, the fabrication of wettability patterns in the surface of PS and PEG films and on other surfaces by vapor transport using PEG films, and also the possibility to produce gradient wettability patterns are demonstrated. Moreover, the adsorption behavior of immuno-specific system of proteins on surface modified hydrophilic PS films is studied.

Adsorption, Adhesion, and Wettability of Commercially Available Cleansers at Dental Polymer (PMMA) Surfaces.

This study aims to evaluate the adsorptive, adhesive, and wetting energetic properties of five commercially available cleansers in contact with model dental polymer (PMMA). It was assumed that the selected parameters allow for determining the optimal concentration and place of key component accumulation for antibacterial activity in the bulk liquid phase and prevention of oral plaque formation at the prosthetic material surface. The adsorptive (Gibbs' excesses ΓLV, critical micellar concentration) and thermal (entropy and enthalpy) surface characteristics originated from surface tension γLV(T) and γLV(C) dependences. The surface wetting properties were quantified upon the contact angle hysteresis formalism on the advancing ΘA, receding ΘR contact angles, and γLV as the input data, which yield a set of wettability parameters: 2D adsorptive film pressure, surface free energy with its dispersive and polar components, work of adhesion, and adhesional tension, considered as interfacial interaction indicators. In particular, molecular partitioning Kp and ΓLV are indicators of the efficiency of particular active substance accumulation in the volume phase, while γSV, a = ΓSL/ΓLV, and WA point to the degree of its accumulation at the immersed polymer surface. Finally, the liquid penetration coefficient PC and the Marangoni temperature gradient-driven liquid flow speed were estimated.

Customized surface adhesive and wettability properties of conformal electronic devices.

Conformal and body-adaptive electronics have revolutionized the way we interact with technology, ushering in a new era of wearable devices that can seamlessly integrate with our daily lives. However, the inherent mismatch between artificially synthesized materials and biological tissues (caused by irregular skin fold, skin hair, sweat, and skin grease) needs to be addressed, which can be realized using body-adaptive electronics by rational design of their surface adhesive and wettability properties. Over the past few decades, various approaches have been developed to enhance the conformability and adaptability of bioelectronics by (i) increasing flexibility and reducing device thickness, (ii) improving the adhesion and wettability between bioelectronics and biological interfaces, and (iii) refining the integration process with biological systems. Successful development of a conformal and body-adaptive electronic device requires comprehensive consideration of all three aspects. This review starts with the design strategies of conformal electronics with different surface adhesive and wettability properties. A series of conformal and body-adaptive electronics used in the human body under both dry and wet conditions are systematically discussed. Finally, the current challenges and critical perspectives are summarized, focusing on promising directions such as telemedicine, mobile health, point-of-care diagnostics, and human-machine interface applications.

Modeling bacterial transport and fate: Insight into the cascading consequences of soil water repellency and contrasting hydraulic conditions

The mechanisms governing bacteria transport and fate rely on their hydrophobicity and the wettability of porous media across a wide range of soil moisture conditions, extending from extreme dryness to highly saturated states. However, it largely remains unknown how transport, retention, and release mechanisms change in natural soil systems in such conditions. We thus optimized our previously published unique transport data for hydrophilic Escherichia coli (E. coli) and hydrophobic Rhodococcus erythropolis (R. erythropolis) bacteria, and bromide (Br−) in two distinct wettable and water-repellent soils at column scale. The soils were initially dry, followed by injecting influents in two pulses followed by a flushing step under saturated flow conditions for six pore volumes. We conducted simulations for each pulse separately and simultaneously for soils. There were differences in hydraulic properties of the soils due to their contrasting wetting characteristic in separate and simultaneously modeling of each pulse affecting Br− and bacteria transport fate. Bacteria attachment was the dominant retention mechanism in both soils in these conditions. Notably, the 82.4 min−1 attachment rate in wettable soil was almost 10× greater than in the water-repellent soil and it governed optimization of bacteria die-off. Physicochemical detachment and physical release unraveled the effect of bacteria size and hydrophobicity interacting with soil wettability. The smaller and hydrophobic R. erythropolis detached more easily while hydrophilic E. coli released; the rates were enhanced by soil water repellency. Further research is needed to reveal the effects of surface wettability properties on bacteria survival especially at the nanoscale.

Omniphobic Photoresist‐Assisted Patterning of Porous Polymethacrylate Films

AbstractPatterning of various surface properties, including roughness, wettability, adhesiveness, and mechanical properties, can markedly enhance the functionality of test systems. Thus, porous polymethacrylates prepared by polymerization‐induced phase separation (PIPS) represent a promising class of functional materials for the construction of miniaturized test systems. Different porosity, surface chemistry, and wettability are achieved in porous polymethacrylates with different precursor compositions. Nevertheless, only wettability microstructuring has been highlighted for these materials thus far. Here, the study presents a novel method for the direct and selective deposition of porous polymethacrylate films with different surface chemistry and porosity. The selective adhesion of omniphobic–omniphilic wettability patterns is used to facilitate the polymer pattern formation. The feasibility of patterning with different monomers and porogenic solvents is demonstrated. The topological study confirms the selective application of polymer structures with different thickness and roughness. The wettability characterization of the omniphobic material shows no significant changes caused by the operations performed. Thus, a new pattern with a greater difference in the wettability of the areas is produced in the process. Discontinuous dewetting of different liquids is performed. The use of poly(2‐hydroxyethyl methacrylate‐co‐ethylene dimethacrylate) (HEMA‐EDMA) modified patterns for precise living cell patterning is also demonstrated.

Bamboo belts with variable fiber cell angles for winding applications: Development of a novel manufacturing technique and assessment of performance feasibility

In response to the environmental impacts of synthetic fiber production and disposal, coupled with limitations in the existing continuous processing methods for plant fibers, this study proposed a novel manufacturing approach for preparing wide and continuous bamboo winding belts. The current application scenarios of bamboo belt winding products are limited because the reinforcement orientation cannot be optimized due to the inherent stiffness of bamboo belts, and the variety of bamboo belt types is limited. This study employed two representative types of bamboo belts: bamboo slivers and thin bamboo veneers, which had varying cross-sectional aspect ratios. Verification demonstrated that this method enabled the production of bamboo winding products with any reinforcement orientations ranging from 0 radians to π radians. This addressed the challenge of optimizing reinforcement orientation in bamboo winding products and was anticipated to broaden the application of this method to other winding units with unidirectional reinforcement. Additionally, the performance feasibility of the two bamboo winding belts prepared using this method was evaluated in terms of microstructure, surface wettability, and mechanical properties. The bamboo slivers and thin bamboo veneers, with their rigid-flexible structure, hydrophilicity, and non-catastrophic fracture characteristics, enhanced their winding potential. These wide, continuous, and rigid-flexible features of the bamboo winding belts held promise for their expanded applications in bamboo winding products, thus promoting sustainable and environmentally friendly manufacturing practices.

Sheep bone powder modified PVDF membrane for highlyefficient oil-in-water emulsion separation

BackgroundThe wetting properties and roughness modification of membrane surfaces are crucial for their application in emulsion separation. However, traditional membrane modification methods suffer from high cost, complex preparation, and secondary pollution. MethodsIn this study, a novel, simple, and economical interfacial engineering method was developed using tannic acid (TA), sodium alginate (SA), and sheep bone powder (BP) as raw materials. Through vacuum filtration, these materials were deposited onto polyvinylidene fluoride (PVDF) membrane to fabricate superhydrophilic/underwater superoleophobic filtration membrane (PDBS). BP induced surface roughness and wetting properties to the membrane, while preserving the porous structure of the substrate membrane. The complex formed by TA and SA encapsulated BP onto the surface of PVDF microfiltration membrane, enhancing its mechanical properties. Significant FindingsThe prepared membrane exhibited a membrane flux of 347 Lm−2h−1 bar−1 and a separation efficiency of 99.9 % for emulsified oil. Furthermore, after soaking in NaCl solution for 30 h, the membrane still showed excellent stability. Therefore, this study developed a new membrane surface modification strategy with promising application prospects in oily wastewater treatment.

Characterization of nanoceria-modified silicone soft liners: Surface morphology, hardness, wettability, cytotoxicity, and antifungal properties in artificial saliva – An in vitro study

Statement of problemSoft liners are essential for denture wearers, which aids in the healing of soft tissue injuries caused by rough denture base surfaces. Silicone soft liners, while effective, can accumulate biofilm over time, necessitating enhancement. PurposeThis in vitro study aimed to assess the efficacy of silicone soft liners incorporating varying concentrations of cerium oxide nanoparticles. Materials and methodsA stainless-steel die as per ISO standard 10139-2-2018 (35 × 6 mm), Using G*Power 3.0.10 software, 400 samples were prepared with 95 % confidence interval and 80 % power. Samples were divided into five groups: surface morphology (Group A), surface hardness (Group B), wettability (Group C), cytotoxicity (Group D), and antifungal property (Group E). Each group was subdivided based on cerium oxide nanoparticle concentrations. Samples were stored in artificial saliva until evaluation. Surface morphology was examined via scanning electron microscopy (SEM), surface hardness using Shore A Durometer, wettability by drop shape analysis, cytotoxicity via MTT assay, and antifungal properties using crystal violet staining.Data were assessed for normal distribution using Kolmogorov-Smirnov and Shapiro-Wilk tests. ResultsSEM analysis showed optimal nanoparticle dispersion in Group A2(0.25 %) and A3 (0.5 %). Group B2 (0.25 %) exhibited the lowest mean surface hardness, decreasing from day 1 to day 30. Group C3 demonstrated the most hydrophobic surface across days. Group D2 exhibited the least cytotoxicity at all time intervals. Group E4 displayed the highest antifungal activity. ConclusionWithin study limitations, silicone soft liners modified with 0.25 % and 0.5 % cerium oxide nanoparticles exhibited superior properties in surface hardness and cytotoxicity. Optimal surface morphology and wettability were observed with 0.5 % concentration, while antifungal efficacy peaked at 1 %. These findings suggest clinical potential for treating damaged oral tissues. Clinical implicationsSoft liners modified with 0.25 % and 0.5 % cerium oxide nanoparticles may benefit patients with oral tissue abuse, offering enhanced therapeutic properties.

Surface activity, wettability and foam properties of quaternary ammonium surfactants with C-F/Si-H double hydrophobic backbone

This paper reported the synthesis of a novel quaternary surfactant (PFAS-Si) containing the C-F/Si-H double hydrophobic skeleton and the surface properties of its aqueous solution, which were investigated in comparison with those of the aqueous solutions of the fluorosurfactant (PFAS-IEt) and silicone surfactant (TMSAC) with similar hydrophobic chain structures. The critical micelle concentration (CMC) and the corresponding surface tension value (γCMC) of the PFAS-Si solution were 0.0612 mmol/L and 21.02 mN/m, respectively, which indicated that the PFAS-Si could substantially reduce the surface tension of water, and showed excellent surface activity. Meanwhile, the thermodynamic parameters of the micellization process, aggregation behavior, wettability, and foam properties of PFAS-Si solutions were systematically investigated. On the TEM negative staining photographs, it can be clearly seen that the aggregates of PFAS-Si in aqueous solution exhibit hollow spherical vesicles. In addition, the PFAS-Si solution exhibited superb wettability, and could achieve wetting of PTFE sheets at a very low concentration (0.168 mmol/L). Not only that, the PFAS-Si solution also had excellent foaming ability and foam stability. This work provided a new preparation idea for the development of high-performance specialty surfactants.

Durable Superhydrophobic Aluminum Surfaces against Immersion and Hot Steam Impact: A Comparative Evaluation of Different Hydrophobization Methods and Coatings

Controlling the wettability properties of metallic materials and surfaces can enhance their applicability and improve their performance and durability in several fields, such as corrosion protection, heat transfer applications, self-cleaning, and friction reduction. Here, we present and compare some versatile fabrication methods that can provide aluminum surfaces with durable superhydrophobic performance which are suitable for heat transfer applications. To probe their stability in heat transfer applications, two evaluation protocols are designed, one which suggests immersion in hot water for several hours, and a second testing against the harsh conditions of hot steam impact. The superhydrophobic aluminum surfaces are fabricated by first creating micro or micro-nano roughness on an initially flat surface, followed by the minimization of its surface energy through two hydrophobization methods, one wet and one dry, thus creating a series of different coating materials. Surfaces are then evaluated by immersing them in hot water and exposing them to steam impact. It is demonstrated that despite the fact that all hydrophobization methods tested resulted in surfaces exhibiting superhydrophobic properties, only the ultra-thin Teflon-like coating, obtained after plasma deposition using C4F8 plasma, exhibited robust superhydrophobicity with hysteresis lower than 8° when immersed in water at 90 °C for 10 h. This surface also showed minimal wettability changes and was the only one to retain its hysteresis below 6° after 4 h of exposure to hot steam.

Temperature-Sensitive Sensors Modified with Poly(N-isopropylacrylamide): Enhancing Performance through Tailored Thermoresponsiveness.

The development of temperature-sensitive sensors upgraded by poly(N-isopropylacrylamide) (PNIPAM) represents a significant stride in enhancing performance and tailoring thermoresponsiveness. In this study, an array of temperature-responsive electrochemical sensors modified with different PNIPAM-based copolymer films were fabricated via a "coating and grafting" two-step film-forming technique on screen-printed platinum electrodes (SPPEs). Chemical composition, grafting density, equilibrium swelling, surface wettability, surface morphology, amperometric response, cyclic voltammograms, and other properties were evaluated for the modified SPPEs, successively. The modified SPPEs exhibited significant changes in their properties depending on the preparation concentrations, but all the resulting sensors showed excellent stability and repeatability. The modified sensors demonstrated favorable sensitivity to hydrogen peroxide and L-ascorbic acid. Furthermore, notable temperature-induced variations in electrical signals were observed as the electrodes were subjected to temperature fluctuations above and below the lower critical solution temperature (LCST). The ability to reversibly respond to temperature variations, coupled with the tunability of PNIPAM's thermoresponsive properties, opens up new possibilities for the design of sensors that can adapt to changing environments and optimize their performance accordingly.

Rapid and versatile, micro-patterning and functionalization of complex structures on ultra-thin and flexible polymeric substrates

Microscale patterning on flexible substrates is important in many applications such as in wearable sensors and microfluidics-based diagnostics, therefore low-cost fabrication methods which are scalable and amenable to mass production have attracted the interest of many companies and research groups. Dry film resists (DFRs) are commercially available materials with properties compatible with their implementation on flexible substrates to cover a wide range of applications, which also offer environmental and sustainability benefits due to the low waste generation compared to the liquid resists. However, there are limited detailed reports in the literature regarding the use of DFRs for the fabrication of microfluidic channels or other micropatterns (i.e., posts) on thin and flexible substrates. Herein we present in detail the fabrication of: a) microfluidic channels of width ranging from 50 μm up to 800 μm, and depth ranging from 30 μm up to 270 μm and b) square posts 80 μm × 80 μm in size and 30 μm in height. Particularly, our method enables the fabrication of ultra-deep microchannels (depth > 250 μm), highly ordered post arrays over large area (appr. 60 cm2), as well as complex designs with hierarchical scale features (80 μm posts inside 800 μm microchannels or micro-nanotexturing inside microchannels) on ultra-thin flexible substrates. To demonstrate the versatility of the method, three different DFRs were used on ultra-thin (30 μm), flexible, single-sided copper-clad polyimide substrates. It is also demonstrated that DFRs can be effectively modified using plasma etching to tune the surface wetting properties towards applications such as pumpless capillary action, where such functionality is required.