Zirconia Surface Treatment Research Articles

An evaluation of various zirconia surface treatments for enhancing orthodontic bonding

An evaluation of various zirconia surface treatments for enhancing orthodontic bonding

Effect of Er:YAG laser surface treatment on surface properties and shear-bond strength of resin-cement to three translucent zirconia: an in-vitro study

Achieving optimal bonding to translucent zirconia poses certain challenges as there is no consensus on ideal surface treatment method. Therefore, the aim of present investigation is to evaluate effect of Er:YAG laser treatment on wettability, surface roughness and shear-bond strength of three Yttrium oxide-stabilized zirconium-oxide polycrystal translucent zirconias. 120 specimens (n = 40/zirconia type) were prepared from three commercially-available translucent zirconias (Dentsply Sirona, USA); Translucent, High-Translucent and Ultra-Translucent zirconia. Specimens were sub-divided (n = 20/surface-treatment) into control and Er:YAG laser surface-treated groups. Regarding water wettability test; goniometer was used to measure contact angle before and after laser treatment. Surface roughness was measured using atomic force microscope. For shear-bond strength (SBS) test; the control group was sandblasted. All resin-bonded zirconia specimens were thermocycled for 5000 cycle and subjected to shear force using universal testing machine with 0.5 mm/min crosshead-speed. Results were statistically analyzed using two-way-analysis-of- variance (p ≤ 0.05). There was significant decrease in average contact angles (p-value < 0.001) in all zirconia groups after laser treatment. For roughness test; insignificant difference in average Ra in Translucent zirconia group. However, significant increase in mean Ra was revealed after laser treatment for High and Ultra-Translucent zirconias. For SBS test, results revealed insignificant difference in average bond strength after laser treatment in Translucent and High-translucent zirconia groups. Significant increase in mean bond strength of Ultra-Translucent zirconia was recorded. Er: YAG laser treatment significantly affected surface properties and shear-bond strength of Ultra-Translucent zirconia. Er:YAG laser irradiation may be a promising zirconia surface treatment method.Graphical

Effect of Various Surface Treatments of Zirconia on its Adhesive Properties to Dentin: An In Vitro Study.

To assess the effectiveness of various surface treatments and adhesives on the bond strength of zirconia-based ceramic to dentin. Eighty samples of zirconia were subjected to the four-surface treatment protocols (sandblasting, 48% hydrofluoric acid (HF), 48% hydrofluoric acid + 70% nitric acid (HNO3) and no treatment (control) following which the samples from each group were subdivided into two subgroups (n = 10) based on the resin cement employed for cementation (RelyX U200 and G-Cem Linkforce). The bonded specimens were subjected to shear stress to measure the bond strength using Universal testing machine. To test the difference in bond strength among the eight study groups, the Kruskal-Wallis ANOVA test was applied and for comparison between cements in each group, Mann-Whitney U test was applied. The highest bond strength values were observed for 48% HF group cemented with G-Cem Linkforce resin cement (16.220 ± 1.574) and lowest for control group-RelyX (4.954 ± 0.972). G-Cem cement showed higher bond strength than RelyX for all surface treatments except 48% HF + 70% nitric acid. It can be inferred that 48% HF can etch zirconia and generate a porous structure that proves to be beneficial for bonding. The increasing demand for esthetics has led to the replacement of metal-ceramic materials with zirconia-based ceramics. However, the chemical inertness of zirconia to various conventional surface treating agents has continuously challenged researchers to discover a new surface treatment protocol that could enhance the bond strength of zirconia. How to cite this article: Yenamandra MS, Joseph A, Singh P, et al. Effect of Various Surface Treatments of Zirconia on its Adhesive Properties to Dentin: An In Vitro Study. J Contemp Dent Pract 2024;25(3):226-230.

Effect of Surface Treatment with Alkaline Agents at Two Different Temperatures on Microshear Bond Strength of Zirconia to Composite Resin.

Zirconia, with its excellent mechanical properties, has become a popular choice for esthetic and durable restorations due to the increasing demand of patients. It has overcome most of the limitations of all ceramic restorations. However, bonding to zirconia remains a challenge. This study is aimed at assessing the effect of surface treatment with alkaline agents at two different temperatures on microshear bond strength (μSBS) of zirconia to composite resin. This in vitro, experimental study was conducted on zirconia blocks measuring 2 × 4 × 8 mm. The blocks were sandblasted with alumina powder and randomly assigned to 5 groups (n = 16 each). The blocks in groups 1 and 2 underwent surface treatment with sodium hydroxide (NaOH) and groups 3 and 4 with zirconium hydroxide (Zr(OH)4) at room temperature and 70°C. Group 5 served as the control group and did not receive any surface treatment. After the application of bonding agent and its light-curing, composite cylinders in plastic tubes were bonded to the surface of each block and cured. After incubation, they underwent μSBS test. Data were analyzed by one-way ANOVA and Tukey's test (alpha = 0.05). The μSBS was significantly higher in all intervention groups than that in the control group (P < 0.05). The μSBS in Zr(OH)4 groups was significantly higher than that in NaOH groups (P < 0.05). The mean μSBS of heated groups was slightly, but not significantly, higher than the corresponding room temperature groups (P > 0.05). Surface treatment of zirconia with NaOH and Zr(OH)4 alkaline agents can increase its μSBS to composite resin; Zr(OH)4 was significantly more effective than NAOH for this purpose, but heating did not have a significant effect on μSBS.

Morphologic Analysis of Zirconia Ceramics: Effect of Different Surface Treatments.

To investigate the effects of airborne-particle abrasion and nanosilica (nano-Si) infiltration treatment on the surface characteristics of dental zirconia. A total of 15 unsintered zirconia ceramic green bodies (10 × 10 × 3 mm) were divided into three groups (n = 5): Group C, no treatment after sintering; Group S, airborne-particle abrasion with 50-μm aluminum oxide particles after sintering; and Group N, infiltration of nano-Si followed by sintering and hydrofluoric acid (HF) etching. The zirconia disks' surface roughness was analyzed by atomic force microscopy (AFM). The surface morphology of the specimens was analyzed using scanning electron microscopy (SEM), and the chemical composition was analyzed by energy-dispersive x-ray (EDX). Data were statistically analyzed by the Kruskal-Wallis test (P < .05). Zirconia surface treatments by infiltration of nano-Si, sintering, and HF etching showed multiple changes in the surface features. The surface roughness of Groups C, S, and N were 0.88 ± 0.07 μm, 1.26 ± 0.10 μm, and 1.69 ± 0.15 μm, respectively. The surface roughness of Group N was significantly higher than that of Groups C and S (P < .05). EDX analysis showed peaks that corresponded to silica (Si) after infiltration with colloidal Si that disappeared following acid etching. Infiltrating nano-Si increases the surface roughness of zirconia. The formation of retentive nanopores on the surface potentially improves the zirconia-resin cement bonding strengths.

Effect of Surface Treatment of Zirconia on the Shear Bond Strength of Resin Cement: A Systematic Review and Meta-Analysis.

This systematic review and meta-analysis aimed to evaluate the effect of different surface treatments on the shear bond strength (SBS) values between zirconia and resin cement compared to untreated specimens. The effects of various surface treatments on the bond strength between zirconia and resin cement were investigated by searching relevant articles on PubMed, ScienceDirect, and Google Scholar databases. A total of 13 studies that met the inclusion and exclusion criteria and addressed the research question were selected for statistical analysis. The studies were evaluated for heterogeneity, and a meta-analysis was performed. In total, 13 in vitro studies were included in accordance with the eligibility criteria. All 13 studies consistently demonstrated that silica coating yielded the highest SBS, followed by sandblasting and laser treatments. The meta-analysis using a random-effect model indicated a significant intergroup comparison, except for a few studies. Among the three treatments examined, the silica coating of zirconia was identified as the most effective in enhancing the bond strength between zirconia and resin cement. Further controlled laboratory and clinical studies are necessary to validate these findings and explore additional factors that may influence the effects of these surface treatments.

The integration of peri-implant soft tissues around zirconia abutments: Challenges and strategies.

Stable soft tissue integration around the implant abutment attenuates pathogen penetration, protects underlying bone tissue, prevents peri-implantitis and is essential in maintaining long-term implant stability. The desire for "metal free" and "aesthetic restoration" has favored zirconia over titanium abutments, especially for implant restorations in the anterior region and for patients with thin gingival biotype. Soft tissue attachment to the zirconia abutment surface remains a challenge. A comprehensive review of advances in zirconia surface treatment (micro-design) and structural design (macro-design) affecting soft tissue attachment is presented and strategies and research directions are discussed. Soft tissue models for abutment research are described. Guidelines for development of zirconia abutment surfaces that promote soft tissue integration and evidence-based references to inform clinical choice of abutment structure and postoperative maintenance are presented.

Effect of Dentin and Zirconia Surface Treatments with Laser Irradiation Versus Sandblasting on the Bonding Ability of Zirconia.

Objective: This study aimed to investigate the effects of laser irradiation applied to zirconia and tooth surfaces on shear bond strength (SBS) compared with acid etching and sandblasting. Background: The effect of laser irradiation on the bond strength between zirconia and adhesives is a controversial issue for dentin surface treatments. In addition, the effects of different combinations of surface treatments to increase adhesion on both the zirconia and dentin surfaces remain unclear. Materials and methods: A total of 90 tooth samples were assigned into groups according to various pretreatments: control group was left untreated, acid etching, and Erbium, Chromium:Yttrium Scandium Gallium Garnet (Er,Cr:YSGG) laser irradiation group (15 Hz, 2 W). In addition, the zirconia specimens were separated into three groups (n = 10) according to the different surface treatments performed: sandblasting (120 μm Al2O3), Er,Cr:YSGG laser (15 Hz, 2 W), and as untreated surface. The zirconia samples were cemented to the dentin surface using dual-cure resin cement and subjected to an SBS test at a speed of 0.5 mm/min under a universal testing machine until fractures occurred in the bonding surface. Results: The highest SBS values were observed in Group tooth acid (TA)-zirconia Er,Cr:YSGG laser (ZL), followed by Group tooth Er,Cr:YSGG laser (TL)-zirconia sandblasting (ZS) and Group TA-zirconia control (ZC). The lowest SBS values were found in Group TA-ZS. Significant intergroup difference was noted between Group TA-ZL, Group tooth control (TC)-ZC, Group TL-ZS, and Group TC-ZC. However, no significant difference was noted between Group TA-ZL, Group TL-ZS, and Group TA-ZC. Conclusions: Acid etching and laser treatments applied to the dentin and zirconia surfaces were found to be effective techniques for improving the zirconia-dentin bond, respectively. Clinical Trial Registration number: 33216249-604.01.02-E.24308.

Influence of clinical zirconia surface treatments on microscopic characteristics and adhesion-proliferation behavior of human gingival fibroblasts

Zirconia is favored in dental implant applications due to its biocompatibility, mechanical properties, and esthetic appeal, particularly in its interaction with soft oral tissues such as the gingiva. To optimize zirconia for clinical use, surface treatments like sanding and polishing are essential. The aim of this study was to investigate the effects of clinical surface treatments on the microscopic characteristics of zirconia and the adhesion and proliferation of human gingival fibroblasts (HGFs). Scanning electron microscopy (SEM) and fluorescence microscopy were utilized to examine the microscopic morphology and roughness resulting from various clinical surface treatment procedures on zirconia and to assess their impact on the microscopic appearance and behavior of HGFs. The results showed that the application of surface treatment procedures, particularly polishing treatments, resulted in the formation of a regular shallow groove morphology and a significant reduction in roughness in zirconia. This was accompanied by improved cell proliferation, cell adhesion, and the expression of integrin β1 in HGFs. The results suggest that smoother zirconia surfaces promote better cell-material interactions, potentially improving the clinical success of dental implants. This research contributes to our understanding of the optimal surface roughness for soft tissue adhesion and the effect of different micro-morphologies on HGF attachment.

Interaction of different concentrations of 10-MDP and GPDM on the zirconia bonding.

To analyze the influence of different concentrations of 10-MDP and GPDM used, combined or not, on the bonding to zirconia. Specimens of zirconia and a resin-composite (7mm length, 1mm width, and 1mm thick) were obtained. The experimental groups were obtained according to the functional monomer (10-MDP and GPDM) and the concentrations (3 %, 5 %, and 8 %). For the groups with combined 10-MDP and GPDM, the agents were used with a proportion of 50 %/50 % wt until reaching the 3 %, 5 % and 8 % concentrations. All monomers were diluted in ethanol to obtain the primers. Two control groups were established: ethanol (negative control) and a commercial reference Monobond N (positive control). The zirconia surface treatment was performed with the primer application followed by the bonding to a resin-composite sample with a light-curing resin cement. Twenty-four hours after the adhesive procedure, a microtensile test was performed and the failure pattern of each sample was analysed with a stereoscopic magnifying glass. Data were analysed by a two-way ANOVA and Dunnet test. All experimental primers presented a higher bond strength than the negative control (ethanol). Excepting the 8 % GPDM primer, all groups presented statistically similar bond strength compared to the positive control, with a predominance of adhesive failure. 10-MDP, GPDM, and the combination of both for the concentrations tested promote an effective chemical bonding to zirconia. However, using 10-MDP and GPDM in the same primer has no synergistic effect.

Evaluation of Effect of Zirconia Surface Treatment with CO2 and Nd:YAG Lasers on Shear Bond Strength between Zirconia Frameworks and Porcelain Veneers.

The purpose of this study was to evaluate the effect of zirconia surface treatment with CO2 and Nd:YAG laser on shear bond strength (SBS) between the zirconia framework and porcelain veneering. In this in vitro study, zirconia blocks were converted to 50 cubes and were divided randomly into 5 groups. After sintering (S), porcelain was applied in the control group. The surface treatment of the second to fifth groups included CO2 laser + (S), (S + CO2), Nd:YAG laser + (S), and (S + Nd), respectively. The SBS test was done, and data were analyzed by SPSS16 software. One sample was randomly chosen from each group and the type of failure was examined under scanning electron microscope (SEM). To compare the pairs of means, the least significant difference test was used and the determined significance level was 5% (p < 0.05). The SBS of S + Nd group was significantly higher than the other ones, except for S + CO2 group. The least amount of SBS belonged to CO2 + S and the highest to S + Nd group. There were no significant differences between the other groups. The bond strength of veneering porcelain to zirconia can be altered by surface treatments. It can also be affected by the type and sequence of laser and sintering application. The effect of Nd:YAG laser on the surface of zirconia, in order to create roughness to increase SBS, is better than that of CO2 laser. Surface treatment of zirconia by certain types of lasers reduces the chipping of the ceramic veneer and increases the success rate of all-ceramic restorations.

Shear bond strength of porcelain to milled and stereolithography additively manufactured zirconia with and without surface treatment: An in vitro study

Statement of problemDelamination of veneering ceramic is one of the most common challenges relating to veneered zirconia restorations. Additive manufacturing (AM) is a fast-expanding technology that has gained widespread acceptance in dentistry and is increasingly being used to produce dental restorations. However, information about bonding of porcelain to AM zirconia is lacking. PurposeThe purpose of this in vitro study was to investigate the shear bond strength (SBS) of porcelain to milled and additively manufactured zirconia, and the effect of surface treatment on bond strength. Material and methodsA Ø12×5-mm disk was designed virtually to fabricate all specimens, which were divided into 2 groups according to the manufacturing technique: additively manufactured or milled zirconia. The effect of airborne-particle abrasion and a zirconia liner before porcelain application was investigated in both groups. Veneering porcelain was fired into an alumina ring mold on the zirconia surface. SBS was measured by using a universal testing machine at a crosshead speed of 1 mm/min before and after aging (n=10). SBS data were analyzed with 3-way ANOVA (α=.05) ResultsA significant difference was found between milled and AM zirconia. The SBS of porcelain to milled zirconia was significantly higher (1.38 MPa) than to AM zirconia (0.68 MPa) (P<.001). The surface treatment of zirconia had no significant effect on porcelain SBS in either group (P=.254), whereas thermocycling significantly reduced the SBS of porcelain to zirconia in both milled and AM groups (P=.001). ConclusionsPorcelain bonding to milled zirconia was better than to AM zirconia. Pretreating the zirconia substrate before porcelain application did not improve the porcelain bond.

The Effect of Surface Treatments on Zirconia Bond Strength and Durability.

To evaluate the effects of airborne particle abrasion (APA) combined with MDP-containing resin cement, a glass-ceramic spray deposition (GCSD) method on the shear bond strengths (SBSs) and durability of 3 mol% yttrium oxide-stabilized zirconia ceramic (3Y-TZP) compared with lithium disilicate glass ceramics (LDGC). 3Y-TZP disks were randomly treated as follows: for Group APA+MDP, 3Y-TZP was abrased using 50 μm Al2O3 particles under 0.1 Mpa and bonded with MDP-containing resin cement; for Group GCSD, 3Y-TZP was treated with the GCSD method, etched by 5% HF for 90 s, silanized and bonded with resin cement without MDP. Group LDGC was bonded as the Group GCSD. X-ray diffraction (XRD), attenuated total reflection Fourier transform infrared spectroscopy (ATR-FTIR), X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM) and energy dispersive X-ray detector (EDX) were used to analyze the surface chemical and micro-morphological changes of the ceramics before bonding. The bonded ceramic specimens were randomly divided into subgroups, and the SBSs were determined before and after 10,000 thermocycling. The SBSs were analyzed with a one-way ANOVA analysis. Failure modes were determined with optical microscopy and SEM. The XRD, ATR-FTIR and XPS results identified the formation of lithium disilicate and zirconium silicate on 3Y-TZP after GCSD. The SEM micrographs revealed that 3Y-TZP surfaces were roughened by APA, while 3Y-TZP with GCSD and LDGC surfaces could be etched by HF to be porous. The APA treatment combined with MDP-containing resin cement produced the high immediate zirconia shear bond strengths (SBSs: 37.41 ± 13.51 Mpa) that was similar to the SBSs of the LDGC (34.87 ± 11.02 Mpa, p > 0.05), but, after thermocycling, the former dramatically decreased (24.00 ± 6.86 Mpa, maximum reduction by 35.85%) and the latter exhibited the highest SBSs (30.72 ± 7.97 Mpa, minimum reduction by 11.9%). The 3Y-TZP with GCSD treatment displayed the lower zirconia SBSs before thermocycling (27.03 ± 9.76 Mpa, p < 0.05), but it was similar to the 3Y-TZP treated with APA and MDP containing resin cement after thermocycling (21.84 ± 7.03 vs. 24.00 ± 6.86 Mpa, p > 0.05). The APA combined with MDP-containing resin cement could achieve the high immediate zirconia SBSs of those of the LDGC, but it decreased significantly after thermocycling. The GCSD technique could yield the immediate zirconia SBSs similar to those of LDGC before thermocycling, and long-term zirconia SBSs were similar to those of 3Y-TZP treated with APA followed by MDP-containing resin cement after thermocycling. Hence, the GCSD technique could enrich zirconia surface treatments and is an alternative to zirconia surface pretreatment for 3Y-TZP bond durability.

Effect of Surface Treatment of Translucent and Conventional Zirconia on the Surface Roughness

Effect of Surface Treatment of Translucent and Conventional Zirconia on the Surface Roughness

The Effect of Multiple Applications of Phosphate-Containing Primer on Shear Bond Strength between Zirconia and Resin Composite.

Occasional chipping can still occur with zirconia material despite its high strength. Emergency repairs can be accomplished using zirconia primer, adhesive agent, and resin composite when the fracture of zirconia exposes the zirconia framework. Phosphate-containing primers play an important role in zirconia surface treatment. The objective of this investigation was to evaluate the effect of multiple applications of phosphate-containing primer on shear bond strength between zirconia and resin composite. In this case, 78 zirconia discs were sandblasted by alumina particles; the zirconia was then randomized into six groups for single application and multiple applications of phosphate-containing primer according follows; group 1: no application, group 2: one application, group 3: two applications, group 4: three applications, group 5: four applications, and group 6: five applications. Adhesive was applied on the zirconia surface and the resin composite was bonded. Shear bond strength was assessed using a universal testing machine. The de-bonded surface was examined using a stereomicroscope. The shear bond strengths were statistically analyzed with one-way ANOVA and Bonferroni. Group 1 had the lowest shear bond strength with a significant difference compared to groups 2–6, whereas group 4 had the highest shear bond strength, with no significant difference compared to groups 5–6. The failure mode revealed 100% adhesive failure in all groups. In conclusion, to maximize shear bond strength at zirconia and resin composite interfaces, sandblasted zirconia surfaces should be treated with three applications of phosphate-containing primer prior to the adhesive agent.

Bonding and Debonding of Zirconia Using Laser Approaches.

To describe the current findings regarding the use of lasers to enhance the bonding properties of zirconia and to enable its debonding. The PudMed database was searched for literature up to July 2021. The keywords used for zirconia surface treatment were: laser irradiation; zirconia; and bond strength. For ceramic laser debonding, the keywords were: laser irradiation; ceramic; and debonding. A total of 36 studies were included for zirconia surface treatment, and 12 for ceramic laser debonding. Nd:YAG, CO2, Er:YAG, Er,Cr:YSGG, and ultrashort lasers were used for surface treatment, whereas only Er:YAG and Er,Cr:YSGG lasers were applied to debond zirconia structures. The use of laser irradiation to improve the bonding properties of zirconia depends on the type of laser and the parameters used. Among the laser types included in this review, ultrashort lasers have shown the most promising results; however, more studies are needed to prove their superiority over the other lasers for enhancing zirconia bond strength. In terms of debonding, irradiation with different lasers was effective regardless of the ceramic type; however, well-established protocols (ie, laser irradiation time and motion, laser settings) are still needed for different thicknesses and material ceramic types.

Effect of air abrasion, acid etching, and aging on the shear bond strength with resin cement to 3Y-TZP zirconia

This study investigates the effect of acid etching treatment on the surface microstructure, surface roughness, and surface contact angle of zirconia and compares the effects of air abrasion, different etching times, and aging on the shear bond strength (SBS) of resin cement on the zirconia surface. 480 specimens (9 × 10 × 10 mm) were divided into as-sintered and air-abraded groups, and each group was further subdivided into six groups based on etching time (0, 3, 5, 10, 20, and 30 min). The etching solution comprised hydrofluoric acid 25%, sulfuric acid 16%, hydrogen peroxide, methyl alcohol, and purified water. The shear bond strength (SBS), scanning electron microscopy, surface roughness, contact angle, and failure mode were measured. The results indicated that the mean SBS values increased and decreased significantly when the etching times increased to 20 min and 30 min, respectively, in both groups. Further, SBS after aging was lower than that before aging in all groups. Sandblasting, etching time, and aging all showed significant effects (p < 0.001) in the three-way analysis of variance. In addition, the surface roughness increased and the contact angle decreased significantly with an increase in etching time. Thus, the acid-etching treatment induced significant changes on the zirconia surface and increased the SBS of the resin cement. The results of this in vitro study suggest that acid etching is a promising alternative for zirconia surface treatment.

Influence of different zirconia surface treatments on biofilm formation in vitro and in situ.

ObjectivesTo determine whether the surface treatment of zirconia affects biofilm formation in an in vitro three‐species biofilm model and in situ.Material and methodsZirconia surfaces considered for the transmucosal portion of a zirconia implant were compared with polished pure titanium grade 4 (Tp). Disks 13 mm in diameter of either polished (Zp), polished and heat‐treated (Zpt), machined (Zm), machined and heat‐treated (Zmt) and sandblasted, etched and heat‐treated (Z14) zirconia were fabricated. Surface roughness and wettability of specimens was measured. Biofilm formation was evaluated by safranin staining and scanning electron microscopy (SEM) using a three‐species model, and intraorally with 16 volunteers carrying oral splints in two independent experiments. Relative biofilm formation was compared with Kruskal–Wallis followed by Bonferroni post hoc test (α = 0.05).ResultsIn vitro biofilm formation with optical density values on Zp (0.14 ± 0.01), Zpt (0.14 ± 0.02), Zm (0.13 ± 0.01) and Zmt (0.13 ± 0.01) was significantly lower than on Tp (0.21 ± 0.05) and Z14 (0.20 ± 0.04) (p < .05). In situ biofilm formation was significantly higher on Z14 (0.56 ± 0.45) (p < .05), while no significant differences in optical density were observed among Zp (0.25 ± 0.20), Zm (0.36 ± 0.34) and Tp (0.28 ± 0.22). SEM analysis supported quantitative findings.ConclusionsIn the in vitro, three‐species biofilm model differences in material and surface roughness affected biofilm formation. In situ biofilm formation was mainly affected by the surface roughness of the specimens. Polishing of zirconia is recommended to reduce biofilm formation, while heat treatment has no significant effect.

Effect of airborne-particle abrasion with a novel spherical abrasive on the zirconia surface

Statement of problemA novel zirconia-alumina composite (ZAC) particle has yet to be studied for airborne-particle abrasion in a bonding protocol for the zirconia surface. PurposeThe purpose of this in vitro study was to evaluate the shear bond force of resin cement to yttria-stabilized tetragonal zirconia polycrystal (Y-TZP) when using spherical ZAC particles to conduct airborne-particle abrasion and modify the topography of Y-TZP. Material and methodsSpherical 30- to 70-μm ZAC particles were fabricated by using a hybrid gel technique. A total of 160 Ø6.6×4.0-mm zirconia disks were fabricated from 4 commercially available zirconia blanks, e.max ZirCAD zirconia (EM), NexxZr T zirconia (NE), Lava Plus High Translucency zirconia (LP), and Imagine High Translucency Zirconia (IM), by using computer-aided manufacturing technology. As-sintered specimens without further surface treatment were used as controls (ZR0). Surface treatment groups included sharp-edged alumina airborne-particle abrasion (ABC), 50 μm, 0.2 MPa; airborne-particle abrasion with ZAC particle at 0.2 MPa (2ZA); and airborne-particle abrasion with spherical ZAC particle at 0.4 MPa (4ZA). All surface treatment groups were airborne-particle abraded at the specified pressures for 10 seconds at a standardized distance of 10 mm. The surface roughness (Ra) and area roughness (Sa) of specimens from each group were measured. Following the application of an adhesive (Scotchbond Universal), Ø6.6×4.0-mm resin cement (RelyX Ultimate) buttons were fabricated for shear bond testing by using a universal testing machine at a 5-mm/min crosshead speed (n=10). The data were analyzed by using a 2-way ANOVA, Tukey HSD test, and regression analysis (α=0.05). Scanning electron microscopy (SEM) was performed to observe changes of the zirconia surface and the failure modes of each group before and after shear bond testing. ResultsThe mean ±standard deviation shear bond force values ranged from 272.6 ±41.4 N to 686.7 ±152.8 N. Statistically significant higher force values than those of the controls (P<.05) were obtained by using airborne-particle abrasion. No significant differences were found among any of the airborne-particle abrasion treatment groups (P>.05). The mean of Ra values ranged from 0.27 μm to 0.74 μm, and the mean of Sa values, from 0.48 μm to 1.48 μm. SEM observation revealed that the zirconia surface was made jagged by abrasion with sharp-edged alumina particles. The spherical ZAC particles create microcraters on the zirconia surface. Fractographic observation disclosed that failures were adhesive-cohesive failure modes with residual resin cement attached on the zirconia surface. ConclusionsThe surface treatment of zirconia with sharp-edged alumina or the spherical ZAC abrasives improved the bonding force between the zirconia and resin cement. No statistically significant differences in shear bond force values were found between airborne-particle abrasion surface treatment groups.

Effects of ytterbium laser surface treatment on the bonding of two resin cements to zirconia

Monolithic zirconia crowns bonded to zirconia abutments have become more commonly used in the construction of cement-retained implant superstructures. The present study aimed to examine the effects of laser surface treatments on the bond strength of two resin cements to zirconia. Three types of surfaces were examined: untreated, alumina blasted, and ytterbium laser treated; and two types of resin cements: 4-META/MMA-TBB resin cement and composite resin cement. Half of the specimens were subjected to a thermocycling process. Subsequently, a shear bond test was carried out. In addition, surface roughness was measured for each surface type. The results showed that laser treatment increased zirconia surface roughness and that laser treatment significantly increased shear bond strength after the thermocycling of both cement types compared to no treatment. Our experimental results suggested that ytterbium laser surface treatment of zirconia increased the bond strength of resin cements.