Surface-sensitive Methods Research Articles

The rise of electrochemical surface science: From in situ interface structure to operando dynamics

Surface science studies of electrochemical interfaces and processes have gained increasing popularity in the last decades, owning to the increasing importance of electrochemistry for key technologies of the 21th century, especially in electric energy storage and conversion. In situ and operando surface-sensitive methods, such as scanning probe microscopy and surface X-ray diffraction, as well as complementary ab initio theory can provide atomic-scale information on solid electrode surface in contact with liquid electrolytes, including structural changes under reaction conditions. The level of detail obtainable by these approaches is illustrated in this short review for selected examples. These include the adsorption of sulfate and other oxyanions, where a crucial role of coadsorbed water is found, the restructuring of Cu electrode surfaces under hydrogen evolution and CO2 reduction conditions, and the mechanisms of electrochemical Pt oxidation and its correlation with Pt dissolution.

Aging of Plasma-Activated Polyethylene and Hydrophobic Recovery of Polyethylene Polymers.

Available literature on the aging of plasma-activated polyethylene due to hydrophobic recovery has been reviewed and critically assessed. A common method for the evaluation of hydrophobic recovery is the determination of the static water contact angle, while the surface free energy does not reveal significant correlations. Surface-sensitive methods for the characterization of chemical composition and structure have limited applicability in studying the aging phenomenon. Aging is driven by thermodynamics, so it is observed even upon storage in a vacuum, and hydrophobic recovery increases with increasing temperature. Storage of plasma-activated polyethylene in the air at ambient conditions follows almost logarithmic behavior during the period studied by most authors; i.e., up to one month. The influence of the storage medium is somehow controversial because some authors reported aging suppression by storing in polar liquids, but others reported the loss of hydrophilicity even after a brief immersion into distilled water. Methods for suppressing aging by hydrophobic recovery include plasma treatment at elevated temperature followed by brief treatment at room temperature and application of energetic ions and photons in the vacuum ultraviolet range. Storing at low temperatures is a trivial alternative, but not very practical. The aging of plasma-activated polyethylene suppresses the adhesion of many coatings, but the correlation between the surface free energy and the adhesion force has yet to be addressed adequately.

Characterization of Molecular Interactions in the Bondline of Composites from Plasma-Treated Aluminum and Wood.

Wood and aluminum composites are becoming increasingly attractive due to their ability to combine the advantages of both materials: the lightweight nature of wood and the strength of aluminum. However, using conventional wood adhesives like polyvinyl acetate (PVAc) to bond these dissimilar materials is challenging and requires special surface treatments. Prior studies have demonstrated that applying a dielectric barrier discharge plasma treatment significantly enhances shear and bending strengths in beech wood/aluminum bonds. This study focuses on the molecular interactions between PVAc and aluminum or beech wood influenced by plasma surface modification. Surface-sensitive methods, including X-ray photoelectron spectroscopy, infrared reflection adsorption spectroscopy and atomic force microscopy, were employed to characterize the PVAc films on the corresponding surfaces and to identify possible interactions. The ultrathin PVAc films required for this purpose were deposited by spin coating on untreated and plasma-treated aluminum. The aluminum surface was cleaned and oxidized by plasma. Additionally, hydroxyl species could be detected on the surface. This can lead to the formation of hydrogen bonds between the aluminum and the carbonyl oxygen of PVAc after plasma treatment, presumably resulting in increased bond strength. Furthermore, the beech wood surface is activated with polar oxygen species.

Mechanism of Chalcophanite Nucleation in Zinc Hydroxide Sulfate Cathodes in Aqueous Zinc Batteries.

Aqueous Zn-ion batteries with MnO2-based cathodes have seen significant attention owing to their high theoretical capacities, safety, and low cost; however, much debate remains regarding the reaction mechanism that dominates energy storage. In this work, we report our electron microscopy study of cathodes containing zinc hydroxide sulfate (Zn4SO4(OH)6·xH2O, ZHS) together with carbon nanotubes cycled in electrolytes containing ZnSO4 with varied amounts of MnSO4 incorporated. The primary Mn-containing phase is formed in situ in the cathode during cycling, where a dissolution-deposition reaction is identified between ZHS and chalcophanite (ZnMn3O7·3H2O). Mechanistic details of this reaction, in which the chalcophanite nucleates then separates from the ZHS flakes as the ZHS dissolves while acting as the primary Zn source for the reaction, are revealed using surface sensitive methods. These findings indicate the reaction is local to the ZHS flakes, providing new insight toward the importance of ZHS and the cathode microstructure.

Sb2S3 Thin-Film Solar Cells Fabricated from an Antimony Ethyl Xanthate Based Precursor in Air.

The rapidly expanding demand for photovoltaics (PVs) requires stable, quick, and easy to manufacture solar cells based on socioeconomically and ecologically viable earth-abundant resources. Sb2S3 has been a potential candidate for solar PVs and the efficiency of planar Sb2S3 thin-film solar cells has witnessed a reasonable rise from 5.77% in 2014 to 8% in 2022. Herein, the aim is to bring new insight into Sb2S3 solar cell research by investigating how the bulk and surface properties of the Sb2S3 absorber and the current-voltage and deep-level defect characteristics of solar cells based on these films are affected by the ultrasonic spray pyrolysis deposition temperature and the molar ratio of thiourea to SbEX in solution. The properties of the Sb2S3 absorber are characterized by bulk- and surface-sensitive methods. Solar cells are characterized by temperature-dependent current-voltage, external quantum efficiency, and deep-level transient spectroscopy measurements. In this paper, the first thin-film solar cells based on a planar Sb2S3 absorber grown from antimony ethyl xanthate (SbEX) by ultrasonic spray pyrolysis in air are demonstrated. Devices based on the Sb2S3 absorber grown at 200 °C, especially from a solution of thiourea and SbEX in a molar ratio of 4.5, perform the best by virtue of suppressed surface oxidation of Sb2S3, favorable band alignment, Sb-vacancy concentration, a continuous film morphology, and a suitable film thickness of 75 nm, achieving up to 4.1% power conversion efficiency, which is the best efficiency to date for planar Sb2S3 solar cells grown from xanthate-based precursors. Our findings highlight the importance of developing synthesis conditions to achieve the best solar cell device performance for an Sb2S3 absorber layer pertaining to the chosen deposition method, experimental setup, and precursors.

Silica-magnesium-titanium Ziegler–Natta catalysts. Part II. Properties of the active sites and fragmentation behaviour

In this work, which follows Part I that is dedicated to the precatalyst, we investigate the electronic properties and the accessibility of the Ti active sites in a highly active silica-supported Ziegler–Natta catalyst for industrial polyethylene production, applying a multi-scale, multi-technique approach. Complementary electronic spectroscopies (i.e. Ti K-edge XANES, Ti L2,3-edge NEXAFS and DR UV–Vis-NIR) reveal the coexistence of several titanium phases, whose relative amount depends on the concentration of the alkyl aluminum activator. In addition to β-TiCl3-like clusters and monomeric Ti(IV) sites, which are already present in the precatalyst, isolated Ti(III) sites and α-TiCl3-like clusters are formed in the presence of the activator. Two families of alkylated Ti(III) sites characterized by a different electron density are detected by IR spectroscopy of adsorbed CO, and two types of Ti-acyl species are formed upon CO insertion into the Ti-alkyl bond, characterized by a different extent of η2-coordination. The whole set of data suggests that TiCl3 clusters are preferentially formed at the exterior of the catalyst particles, likely as a consequence of Ti(III) mobility in the presence of strong Lewis acids, in most cases hampering the spectroscopic detection of isolated Ti(III) sites. In contrast, only monomeric Ti(III) sites are formed at the interior of the catalyst particles, characterized by a high electron density evocative of the presence of electron donors in the close proximity (e.g. aluminum alkoxide by-products). These sites are less accessible because of diffusion limitations, and only become visible by surface-sensitive spectroscopic methods (such as Ti L2,3-edge TEY-NEXAFS) upon the fragmentation of the catalyst particles.

Probing surface properties of lactic acid bacteria - Comparative modification by anhydride and aldehyde grafting

Surface of Lactobacillus crispatus DSM 20584 (LBC) and Lactobacillus rhamnosus GG (LGG) from stationary and exponential phase were chemically modified using hexanoic anhydride (HA) and octanal via grafting hydrophobic moieties onto the bacterial surface hydroxyl and amine groups. The physicochemical properties of the bacteria were measured using a range of surface-sensitive methods including x-ray photoelectron spectroscopy (XPS), zeta potential measurement, contact angle measurement (CAM) and microbial adhesion to solvents (MATS). Before modification, the surface of two strains was distinctly different, where LBC was covered by hydrophobic surface-layer proteins (SLPs) while LGG was hydrophilic with the rich presence of polysaccharides. Surface hydrophilic polymers rendered steric hindrance of LGG against autoaggregation, whereas LBC lacking polysaccharides showed strong autoaggregation. After HA and octanal modifications, the intrinsic surface differences between two strains were reduced according to the Principal Component Analysis (PCA). The enhancement of hydrophobicity by HA and octanal was most likely derived from the lowered Lewis acid-base characters via elimination of hydroxyl and amine groups. Chemical modification using the two treatments can be a useful tool to tune the surface of lactic acid bacteria, which might be further applied to other microorganisms, enabling applications such as altered bacterial adhesive behaviors and biofilm formation.

Liquid Crystals as Multifunctional Interfaces for Trapping and Characterizing Colloidal Microplastics.

Identifying and removing microplastics (MPs) from the environment is a global challenge. This study explores how the colloidal fraction of MPs assemble into distinct 2D patterns at aqueous interfaces of liquid crystal (LC) films with the goal of developing surface-sensitive methods for identifying MPs. Polyethylene (PE) and polystyrene (PS) microparticles are measured to exhibit distinct aggregation patterns, with addition of anionic surfactant amplifying differences in PS/PE aggregation patterns: PS changes from a linear chain-like morphology to a singly dispersed state with increasing surfactant concentration whereas PE forms dense clusters at all surfactant concentrations. Statistical analysis of assembly patterns using deep learning image recognition models yields accurate classification, with feature importance analysis confirming that dense, multibranched assemblies are unique features of PE relative to PS. Microscopic characterization of LC ordering at the microparticle surfaces leads to predict LC-mediated interactions (due to elastic strain) with a dipolar symmetry, a prediction consistent with the interfacial organization of PS but not PE. Further analysis leads to conclude that PE microparticles, due to their polycrystalline nature, possess rough surfaces that lead to weak LC elastic interactions and enhanced capillary forces. Overall, the results highlight the potential utility of LC interfaces for rapid identification of colloidal MPs based on their surface properties.

Nanomolar Binding of an Antibiotic Peptide to DNA Measured with Raman Spectroscopy.

Immobilization of DNA to surfaces offers a convenient means of screening the binding affinity and selectivity of potential small-molecule therapeutic candidates. Unfortunately, most surface-sensitive methods for detecting these binding interactions are not informative of the molecular structure, information that is valuable for understanding the non-covalent interactions that stabilize binding. In this work, we report a method to meet this challenge by employing confocal Raman microscopy to quantify the association of a minor-groove-binding antimicrobial peptide, netropsin, to duplex DNA hairpin sequences immobilized on the interior surfaces of porous silica particles. To assess binding selectivity, particles functionalized with different sequences of DNA were equilibrated with solutions of 100 nM netropsin, and selective association was detected based on the presence of netropsin Raman scattering in the particles. The selectivity study revealed that netropsin binds to sequences of duplex DNA having AT-rich recognition regions. To quantify binding affinities, these AT-rich DNA sequences were equilibrated with a range of netropsin solution concentrations (1 to 100 nM). Raman scattering intensities of netropsin versus solution concentration were well described by single-binding-site Langmuir isotherms with nanomolar dissociation constants, in agreement with previous isothermal calorimetry and surface plasmon resonance results. Target sequence binding was accompanied with changes in netropsin and DNA vibrational modes consistent with the hydrogen bonding between the amide groups of netropsin and adenine and thymine bases in the DNA minor groove. The binding of netropsin to a control sequence lacking the AT-rich recognition region exhibited an affinity nearly 4 orders of magnitude weaker than found for the target sequences. The Raman spectrum of netropsin interacting with this control sequence showed broad pyrrole and amide mode vibrations at frequencies similar to a free solution, revealing less constrained conformations compared with the specific binding interactions observed with AT-rich sequences.

Quantification of surface changes and volume losses of selected rock types due to different cleaning processes

The restorative cleaning of natural stones has a special significance for the preservation of important cultural assets or the slowing of their deterioration. Organisms such as fungi, lichens or mosses, but also emission dirt such as soot soften and otherwise damage both the surface and the internal structure of the building stone. In order to quantify the effects and in particular the abrasiveness of selected cleaning methods, cleaning experiments were carried out on six different naturally and artificially weathered rocks using cold water under high pressure, hot water under high pressure as well as hot-water steam. The types of rocks studied include marble, limestone, granite, sandstone and tuff. Surface changes in roughness and topography were quantified using two surface-sensitive methods: confocal microscopy as well as 3D shadow triangulation. The two high-pressure cleaning methods were found to have a significantly stronger abrasive effect than steam cleaning when the distances were too small. The cleaning performance, which was compared using biologically weathered samples, was lowest for steam cleaning. However, the high temperatures of the steam also permanently eliminate much of the biological matter on and under the surface, as observed in the field test. The results presented should make it possible for the conservator to assess, which cleaning procedures to use for the different rock varieties depending on the degree of weathering.

Interaction of Cyanoacrylate with Metal Oxide Surfaces (Cu, Al).

Cyanoacrylates are an extremely reactive class of adhesives. Despite their commercial use as instant adhesives, the adhesion mechanism, especially to technically relevant oxidized metal surfaces, has not yet been sufficiently investigated. In the present work, ultra-thin ethyl cyanoacrylate films are deposited on copper oxide and aluminum oxide by spin coating and cured there. Various surface sensitive spectroscopy methods are used to identify possible interactions. X-Ray photoelectron spectroscopy (XPS) indicates, among other information, hydrogen bonding of the carbonyl group to the oxidized surfaces. Metastable induced electron spectroscopy (MIES) measurements support the theory of this preferential molecular orientation. In addition, XPS shows the presence of an ionic carboxylate (COO- ) species at the interface. Infrared reflection adsorption spectroscopy (IRRAS) measurements confirm this ionic interaction and furthermore allow to investigate the influence of water on the reaction. A possible interaction mechanism of cyanoacrylates with metal oxides could be proposed. The formation of a carboxylate species probably occurs by hydrolysis of the ethyl group via the intermediate of a carboxyl (COOH) species.

The integrated study of the morphology and the electrochemical behavior of Pt-based ORR electrocatalysts during the stress testing

This article provides relevant information on the catalysts’ morphological characteristics that allow for the optimal combination of activity and durability of the materials for proton-exchange membrane fuel cells. The home-made Pt/C and PtCu/C catalysts have been established to have at least by 20% higher values of the mass activity in the oxygen reduction reaction than the commercial Pt/C analogue (HiSPEC 3000, Johnson Matthey). The detailed analysis of the microstructure by transmission electron microscopy and the electrochemical parameters by electrochemical surface-sensitive methods after the stress testing has allowed estimating the contribution of various mechanisms to the degradation process. After the stress testing, the residual activity in the oxygen reduction reaction of the home-made materials has proved to be at least more than double that of the commercial Pt/C catalyst. A specific feature of this work is the presented correlation between the morphology and the electrochemical behavior of the catalysts, with this interconnection appearing to be a valuable resource for a wide range of scientists.

Effect of Three-in-One Surface Modification of Spherical, Co-Free Li-Rich Cathode Material for Li-Ion Batteries (Li1.2Mn0.6Ni0.2O2) with Citric Acid

The electrochemical activation of Li2MnO3 domains in Li- and Mn-rich layered oxides (LRLO) is highly important, and can be tuned by surface modification of the active materials to improve their cycling performance. In this study, citric acid was employed as a combined organic acid, reducing agent, and carbon precursor in order to remove surface residues from the calcination process, implement an oxygen deficient layer on the surface of the primary LRLO particles, and cover their surface with a carbon-containing coating after a final annealing step. A broad selection of bulk and surface sensitive characterization methods was used to characterize the post-treated spherical particles, providing the evidence for successful creation of an oxygen deficient near-surface region, covered by carbon-containing deposits. Post-treated materials show enhanced electrochemical discharge capacities after progressive Li2MnO3 activation, reaching maximum capacities of 247 mAh g−1. Gassing measurements reveal the suppression of oxygen release during the first cycle, concomitant with an increased CO2 formation for the carbon-coated materials. The voltage profile analysis in combination with post-mortem characterization after 300 cycles provide insights into the aging of the treated materials, which underlines the importance of the relationship between structural changes during scalable post-treatment and the electrochemical performance of the powders.

Lipoplex-Functionalized Thin-Film Surface Coating Based on Extracellular Matrix Components as Local Gene Delivery System to Control Osteogenic Stem Cell Differentiation.

A gene-activated surface coating is presented as a strategy to design smart biomaterials for bone tissue engineering. The thin-film coating is based on polyelectrolyte multilayerscomposed of collagen I and chondroitin sulfate, two main biopolymers of the bone extracellular matrix, which are fabricated by layer-by-layer assembly. For further functionalization, DNA/lipid-nanoparticles (lipoplexes) are incorporated into the multilayers. The polyelectrolyte multilayer fabrication and lipoplex deposition are analyzed by surface sensitive analytical methods that demonstrate successful thin-film formation, fibrillar structuring of collagen, and homogenous embedding of lipoplexes. Culture of mesenchymal stem cells on the lipoplex functionalized multilayer results in excellent attachment and growth of them, and also, their ability to take up cargo like fluorescence-labelled DNA from lipoplexes. The functionalization of the multilayer with lipoplexes encapsulating DNA encoding for transient expression of bone morphogenetic protein 2 induces osteogenic differentiation of mesenchymal stem cells, which is shown by mRNA quantification for osteogenic genes and histochemical staining. In summary, the novel gene-functionalized and extracellular matrix mimicking multilayer composed of collagen I, chondroitin sulfate, and lipoplexes, represents a smart surface functionalization that holds great promise for tissue engineering constructs and implant coatings to promote regeneration of bone and other tissues.

Enhanced Electrochemical Capacity of Spherical Co-Free Li1.2 Mn0.6 Ni0.2 O2 Particles after a Water and Acid Treatment and its Influence on the Initial Gas Evolution Behavior.

Li-rich layered oxides (LRLO) with specific energies beyond 900 Wh kg-1 are one promising class of high-energy cathode materials. Their high Mn-content allows reducing both costs and the environmental footprint. In this work, Co-free Li1.2 Mn0.6 Ni0.2 O2 was investigated. A simple water and acid treatment step followed by a thermal treatment was applied to the LRLO to reduce surface impurities and to establish an artificial cathode electrolyte interface. Samples treated at 300 °C show an improved cycling behavior with specific first cycle capacities of up to 272 mAh g-1 , whereas powders treated at 900 °C were electrochemically deactivated due to major structural changes of the active compounds. Surface sensitive analytical methods were used to characterize the structural and chemical changes compared to the bulk material. Online DEMS measurements were conducted to get a deeper understanding of the effect of the treatment strategy on O2 and CO2 evolution during electrochemical cycling.

Dissecting the Solid Polymer Electrolyte-Electrode Interface in the Vicinity of Electrochemical Stability Limits.

Proper understanding of solid polymer electrolyte–electrode interfacial layer formation and its implications on cell performance is a vital step toward realizing practical solid-state lithium-ion batteries. At the same time, probing these solid–solid interfaces is extremely challenging as they are buried within the electrochemical system, thereby efficiently evading exposure to surface-sensitive spectroscopic methods. Still, the probing of interfacial degradation layers is essential to render an accurate picture of the behavior of these materials in the vicinity of their electrochemical stability limits and to complement the incomplete picture gained from electrochemical assessments. In this work, we address this issue in conjunction with presenting a thorough evaluation of the electrochemical stability window of the solid polymer electrolyte poly(ε-caprolactone):lithium bis(trifluoromethanesulfonyl)imide (PCL:LiTFSI). According to staircase voltammetry, the electrochemical stability window of the polyester-based electrolyte was found to span from 1.5 to 4 V vs Li+/Li. Subsequent decomposition of PCL:LiTFSI outside of the stability window led to a buildup of carbonaceous, lithium oxide and salt-derived species at the electrode–electrolyte interface, identified using postmortem spectroscopic analysis. These species formed highly resistive interphase layers, acting as major bottlenecks in the SPE system. Resistance and thickness values of these layers at different potentials were then estimated based on the impedance response between a lithium iron phosphate reference electrode and carbon-coated working electrodes. Importantly, it is only through the combination of electrochemistry and photoelectron spectroscopy that the full extent of the electrochemical performance at the limits of electrochemical stability can be reliably and accurately determined.

Probing the reaction mechanism between a laser welded polyamide thin film and titanium with XPS and ToF-SIMS

The biomedical industry uses more and more polymer/metal hybrid assemblies because of the ability to combine the advantages and lower the inconveniences of both materials. The key is to assemble them. Among the high variety of existing assembling techniques, laser welding appears as an excellent option. It is a quick process allowing a great design flexibility, high reproducibility without intermediate material needed to create the adhesion, which is advantageous for biomedical applications. The laser welding process creates strong adhesion between dissimilar materials, but the root cause for adhesion is still unclear. The analytical challenge is to gain an information at the molecular level from an interface that is deeply buried between the two materials. Such a study requires extremely surface sensitive analytical methods, such as ToF-SIMS or XPS in order to detect chemical bonds, but also a method to expose the interface to the X-ray or ion beam. In order to investigate the chemical bonding at the interface between polyamide-6.6 and titanium, mirror polished titanium surfaces were prepared, on which a thin polyamide-6.6 film was spin-coated. The samples were laser welded, and after dissolving the polymer thin film, XPS and ToF-SIMS measurement were performed. The ToF-SIMS data interpretation was assisted by a principal component analysis. This multivariate analysis is rather common for ToF-SIMS data but is more rarely used to solve adhesion problems. This allowed to show the nature of the chemical bond at the interface and to propose a reaction mechanism.

Correlation between two- and three-dimensional crystallographic lattices for epitaxial analysis. II. Experimental results.

While the crystal structure of the polymorph phase can be studied in three dimensions conveniently by X-ray methods like grazing-incidence X-ray diffraction (GIXD), the first monolayer is only accessible by surface-sensitive methods that allow the determination of a two-dimensional lattice. Here, GIXD measurements with sample rotation are compared with distortion-corrected low-energy electron diffraction (LEED) experiments on conjugated molecules: 3,4;9,10-perylenetetracarboxylic dianhydride (PTCDA), 6,13-pentacenequinone (P2O), 1,2;8,9-dibenzopentacene (trans-DBPen) and dicyanovinyl-quaterthiophene (DCV4T-Et2) grown by physical vapor deposition on Ag(111) and Cu(111) single crystals. For these molecular crystals, which exhibit different crystallographic lattices and crystal orientations as well as epitaxial properties, the geometric parameters of the three-dimensional lattice are compared with the corresponding geometry of the first monolayer. A comparison of the monolayer lattice from LEED investigations with the multilayer lattices determined by rotated GIXD experiments reveals a correlation between the first monolayer and the epitaxial growth of three-dimensional crystals together with lattice distortions and re-alignment of molecules. The selected examples show three possible scenarios of crystal growth on top of an ordered monolayer: (i) growth of a single polymorph, (ii) growth of three different polymorphs; in both cases the first monolayer serves as template. In the third case (iii) strong lattice distortion and distinct molecular re-alignments from the monolayer to epitaxially grown crystals are observed. This is the second part of our work concerning the correlation between two- and three-dimensional crystallographic lattices for epitaxial analysis. In the first part, the theoretical basis has been derived which provides a mathematical relationship between the six lattice parameters of the three-dimensional case and the three parameters obtained for the two-dimensional surface unit cell, together with their orientation to the single-crystalline substrate. In this work, a combined experimental approach of GIXD and LEED is introduced which can be used to investigate the effect of the epitaxial monolayer on the structural properties of molecular crystals grown on top.

Capturing colloidal nano- and microplastics with plant-based nanocellulose networks

Microplastics accumulate in various aquatic organisms causing serious health issues, and have raised concerns about human health by entering our food chain. The recovery techniques for the most challenging colloidal fraction are limited, even for analytical purposes. Here we show how a hygroscopic nanocellulose network acts as an ideal capturing material even for the tiniest nanoplastic particles. We reveal that the entrapment of particles from aqueous environment is primarily a result of the network’s hygroscopic nature - a feature which is further intensified with the high surface area of nanocellulose. We broaden the understanding of the mechanism for particle capture by investigating the influence of pH and ionic strength on the adsorption behaviour. We determine the nanoplastic binding mechanisms using surface sensitive methods, and interpret the results with the random sequential adsorption (RSA) model. These findings hold potential for the explicit quantification of the colloidal nano- and microplastics from different aqueous environments, and eventually, provide solutions to collect them directly on-site where they are produced.

An in-depth investigation of the machining performance of Ti1-Xalxn PVD coatings during high-speed machining of 316 stainless steel

PVD coatings are being intensively developed for cutting tools to increase the productivity of machining processes and enhance the quality of machined parts. The temperatures and pressures at the tool/chip interface are extremely high during high-speed machining of hard-to-cut materials. Such conditions drive the need for effective surface protection, which can be accomplished by the application of Ti-Al-N-based coatings. This study investigates the influence of Al content on the cutting performance of the Ti-Al-N coating during high-speed machining of 316 stainless steels. Detailed investigation of tribo-film formation was performed using surface sensitive methods (X-ray photoelectron spectroscopy (XPS) and auger electron spectroscopy (AES)). Wear volume measurements were carried out with an Alicona infinite microscope. A study of chip characteristics was performed by scanning electron microscopy (SEM) and electron backscattered diffraction (EBSD) methods. Finally, the surface integrity of the machined parts was studied using nano-indentation, SEM and surface profilometry. Although the thicknesses of the alumina tribo-oxide layers are nearly equal in Ti0.40Al0.60N and Ti0.27Al0.73N coatings during the initial machining stage, the ability of the Ti0.40Al0.60N coating to constantly rebuild an alumina-based tribo-layer in response to external stimuli, results in an 8× longer tool life compared with the Ti0.27Al0.73N coating. This difference can be attributed to self-organization. The inferior micro-mechanical properties of the Ti0.27Al0.73N coating had also promoted cratering during machining, and in addition to built-up edge (BUE) formation, made it the predominant wear mechanism. Chip characteristics were favorable due to the formation of beneficial tribo-films on the surface of the Ti0.40Al0.60N coating and less sticking/tearing occurred during machining. This had also altered the frictional condition at the tool/chip interface. Thus, the chips underwent a lesser amount of heat transfer and plastic deformation, resulting in a lower fraction of recrystallization. Since the surface integrity was improved, minimal work-hardening was observed in the Ti0.40Al0.60N coating due to the favorable frictional condition. The surface of the machined parts was found to be relatively smooth. It can be therefore concluded that the Ti0.40Al0.60N coating is best suited for intense tribological conditions.