Supercritical Environment Research Articles

One-Step Polyester Dyeing and Antibacterial Treatment Using Innovative Thiazole Azo Dyes in Supercritical Carbon Dioxide

AbstractA novel approach in the field, a range of new azothiazole dyes substituted with different hydrophobic groups, was utilized as colorants for dyeing polyester fabrics in a supercritical carbon dioxide environment. The innovative dyes were analyzed using standard spectroscopy techniques and elemental analysis. The dyeing process was assessed for its dyeing ability, color strength, and color fastness for twelve different dyes. The polyester fabrics dyed with these dyes appeared in various shades, between red and magenta. Using the AATCC method, the antibacterial assessment revealed that some dyes exhibited significant antibacterial properties against both positive and negative bacteria. All 12 dyes showed outstanding resistance to washing, rubbing, and light, with staining and color change ratings of 4–5. The results indicate that the synthesized dyes could be employed for large-scale, energy-efficient, and environmentally friendly polyester fabric dyeing utilizing supercritical carbon dioxide. Graphical abstract

Enhanced Olivine Reactivity in Wet Supercritical CO2 for Engineered Mineral Carbon Sequestration.

The success of CO2 mineralization as a potential solution for reducing carbon emissions hinges on understanding chemical interactions between basaltic minerals and CO2-charged fluids. This study provides a detailed analysis of olivine dissolution in CO2-water mixtures at 90 and 150 °C, 2-9 MPa, and for 8 and 24 h, in both water- and CO2-dominant conditions. By using olivine crystal sections instead of powders, surface agitation is prevented, closing the gap between laboratory studies and natural settings. Surface chemistry, texture, and cross-sectional properties were examined pre- and postreaction using a multiscale approach combining spectroscopic and imaging techniques. Results show that wet supercritical CO2 environments lead to significant olivine dissolution, forming Mg-depleted, Si-enriched etched surfaces, and under certain conditions, the formation of passivating silica precipitates. In contrast, reactions in aqueous fluids caused minimal changes in surface chemistry and texture with no silica precipitation. These observations indicate that reaction extent in the CO2-rich phase is greater relative to water-rich mixtures at equivalent temperature, pressure, and reaction duration. The presence of silica precipitates incorporating leached metals indicates limited transport of reactant away from reaction sites in a CO2-rich medium. This study semi-quantitatively evaluates reaction extents in both CO2-rich and aqueous systems across a wide range of parameters, demonstrating faster mineralization in CO2-rich environments and highlighting their potential for enhancing the CO2 storage efficiency.

Mineralization reaction between CO2 and coal ash produced from underground coal gasification: Implication for in situ carbon sequestration

Underground coal gasification (UCG) represents a promising clean and low-carbon energy technology, which could create a suitable cavity for in situ carbon sequestration by mineralization reaction between CO2 and coal ash produced from UCG. This may assist in achieving a net-zero carbon emission goal for UCG projects. To determine the carbonation efficiency and mineralization potential of CO2 mineral sequestration in abandoned UCG cavity, coal ash produced from the gasification of three different low-rank coal samples was used in this study. A comparative experiment was conducted using a group of high-calcium fly ash from a coal-fired power plant. All mineralization reaction experiments were performed in a high-temperature and high-pressure reactor, with CO2 pressures ranging from 2 to 8 MPa and temperatures ranging from 40 to 80°C. These conditions were selected to simulate the sequestration conditions in the UCG cavity. Real-time monitoring of CO2 pressure in the reactor was used to assess the impact of solid-to-water ratio, temperature, and pressure on the CO2 mineralization. X-ray diffraction and scanning electron microscopy were employed to identify the presence of newly formed carbonate minerals associated with mineralization reaction. The results indicated that the coal ash produced by gasification pretreatment at 900°C contains a substantial quantity of alkaline-earth oxides, such as calcium oxide (CaO), with a relative mass fraction reaching 25.9%. It provided an adequate supply of alkali metal ions for the mineralization reaction, which exhibited comparable efficacy in mineralizing CO2 to that observed in high-calcium fly ash. Without stirring, at lower solid-to-water ratio, the maximum amount of CO2 consumed through mineralization was increased by up to 74.12%. Carbonation efficiency decreased with rising temperatures below 70°C due to the limited dissolution of CO2 in water, it increased with elevated pressure but decreased in the supercritical state, potentially attributable to the dissolution of carbonate minerals in a supercritical CO2 environment. The process of mineralization reaction between CO2 and coal ash aligned well with the Surface Coverage Model (R2 values ranging from 0.92 to 0.99). A preliminary estimation based on Chinese coal reserves revealed that the potential of CO2 sequestration capacity in UCG cavities by mineralization ranging from 29 to 102 Gt, an additional 517 Gt CO2 may be stored when filled with fly ash. This paper provides theoretical bases for predicting the maximum carbonation efficiency under high-pressure and high-temperature conditions in UCG cavities, and research directions for achieving a net-zero carbon emission goal for UCG projects.

A molecular dynamics study on the supercritical evaporation of liquid ammonia under forced convection conditions

Although the behavior of the supercritical transition during the evaporation of liquid fuels in engine combustion chambers has been studied by many researchers, the effects of convection on the phase transition of liquid fuel in supercritical environments have been little studied. Previous studies mainly focused on hydrocarbon fuels for supercritical evaporation, with fewer on the zero-carbon liquid ammonia fuel. Aiming at the above deficiencies, this study used molecular dynamics simulations (MD) to explore the phase transition of liquid ammonia in a nitrogen supercritical environment under forced convection conditions. The Peng-Robinson equation of state (PR-EoS) was used to calculate the vapor–liquid equilibrium of the ammonia–nitrogen system to determine the supercritical transition time of liquid ammonia under forced convection conditions. The effects of forced convection on the heat and mass transfer process and the evolution of the liquid-phase region and the vapor–liquid interface region were analyzed. It was found that forced convection can promote the mass and heat transfer process and accelerate the phase transition of liquid ammonia to some extent. Forced convection may have a greater effect on the single-phase diffusive mixing process compared to the two-phase evaporation process. The increase in the interfacial thickness under forced convection conditions is mainly attributed to the temperature increase promoted by convection. The interfacial temperature dominates the development of its thickness and the thickness is approximately linear with temperature during the diffusive mixing stage. The shear effect induced by convection has an inhibitory effect on the diffusion of ammonia molecules within the interface region along the vertical convection direction. The cases in this study indicate that forced convection may promote the supercritical transition of liquid ammonia. In addition, a dimensionless number κ was proposed to explore the possibility of scaling up the MD results to the engineering scale.

Transient microstructural behavior of methanol/n-heptane droplets under supercritical conditions

Supercritical fluids exist widely in nature and have enduringly attracted scientific and industrial interest. In power systems like liquid rocket engines, fluids undergo the trans-critical process transferred from the subcritical state to the supercritical state, and the phase change process exhibits different features distinguished from subcritical evaporation. In this work, we conducted a series of molecular dynamics studies on the behavior of methanol (MeOH), n-heptane (C7), and binary C7/MeOH droplets under supercritical nitrogen environments. The emphasis is on clarifying the transient characteristics and physical origins of the trans-critical evolution of droplets. During the trans-critical process, droplets are found to experience an unstable period without a spherical shape, where the droplet diameter no longer decreases, violating the traditional d2-law rule. The occurrence of nonspherical droplets is related to the microstructural behavior of trans-critical droplets. Two types of microscopic structures within the droplet are identified: large-scale thermally induced clusters for long-chain C7 and hydrogen-bond connected network-like structures for MeOH, which contains hydroxyl (–OH) groups. Based on these findings, the mechanism behind the evolution of trans-critical droplets is illustrated. Finally, we determine the boundary of ambient conditions in the form of dimensionless expressions Tr−1=a(pr−1)−b, which dictate whether droplets can maintain a spherical shape during the trans-critical process.

Upgrading vacuum residue in a supercritical CO2 environment with polypropylene and steam: Insights into products distribution and characterization of liquid products

The pyrolysis of vacuum residue (VR) using polypropylene (PP) under supercritical carbon dioxide (scCO2) conditions represents a novel approach to converting this abundant and difficult-to-process feedstock into lighter liquid products. In this paper, a set of experiments was performed to analyze the impact of scCO2, PP and steam on the yields of pyrolysis products (i.e., liquid, gas and coke) and characteristics of the liquid fractions. The findings indicated notable improvements when scCO2 was used instead of subcritical CO2 in the pyrolysis of VR with PP. These included decreased viscosity and improved API gravity, alongside increased maltene yield and reduced coke yield. Furthermore, the inclusion of PP markedly elevated the quality of the obtained liquid, whereas steam + scCO2 primarily affected the product distribution by raising the yield of coke and gas fractions. VR pyrolysis under scCO2 conditions at 380 °C, 8 MPa, PP/VR ratio of 0.23 for 60 min in a batch system, without the use of catalyst, resulted in the highest liquid yield of 83.7 ± 1.9 wt%, and minimum coke yield of 9.8 ± 1.3 wt%. Under these conditions, the upgraded liquid consisted of 75.2 wt% light and middle distillates with boiling points below 350 °C. Additionally, the proportion of oxygenates in the pyrolysis oil reduced by 60.5 %, improving its heating value. Moreover, adding PP to the upgrading process resulted in a higher proportion of isoparaffins, cycloparaffins, and aromatics, coupled with a decrease in olefins, aligning the liquid specifications more closely with fuel standards.

Mechanical degradations of Fe–C alloys induced by stress corrosion in supercritical CO2 environments: a study based on molecular dynamics simulation and machine learning

Mechanical degradations of Fe–C alloys induced by stress corrosion in supercritical CO2 environments: a study based on molecular dynamics simulation and machine learning

Reactive molecular dynamics simulations of poly(vinyl alcohol) gasification in supercritical carbon dioxide

Supercritical fluid gasification technology, as an environmentally friendly technology, can convert organic components of plastic waste into fuels and chemical materials. Moreover, the utilization of CO2 as the gasification environment holds significant importance for reducing carbon emissions. To better comprehend the microscopic mechanism of plastic gasification in supercritical environment, this sthdy used the Reactive Force Field (ReaxFF) molecular dynamics method to study the gasification process of long-chain poly(vinyl alcohol) molecule in supercritical H2O/CO2 under different reaction conditions. The result illustrated that during the gasification process, poly(vinyl alcohol) initially depolymerized into multiple long carbon chain (C5+) molecular fragments. Subsequently, these fragments underwent cleavage into short carbon chains and various gaseous small molecules. In this reaction, O radicals generated by CO2 decomposition play a crucial role in promoting the cleavage of plastic C–C bonds. In addition, through the analysis of the products and chemical bonds, we found that increasing temperature and prolonging reaction time significantly enhance the gasification efficiency and hydrogen production of plastics. Conversely, exceedingly high pressure inhibits the gasification reaction.

Kinetic insights into heavy crude oil upgrading in supercritical water

Heavy crude oil upgrading in a supercritical water environment is a promising technology owing to diverse advantages such as heteroatom removal, high yields of low molecular weight fractions, and inhibition of coke production. In order to increase the performance of this process, some challenges need to be overcome by researching the reaction mechanisms and developing proper numerical models. Therefore, the kinetic studies reported in the literature for hydrothermal upgrading of heavy crude oil under supercritical water conditions and their results were systematically analyzed and discussed to achieve a better understanding of the diverse approaches considered to determine the distribution of reaction products and limitations. Additionally, fundamental aspects of the kinetic models, including experimental considerations and numerical methodologies applied for kinetic parameter estimation, are reviewed to obtain representative information about the reactant system that can be subsequently integrated into reactor design models or reservoir simulations.

An experimental and modeling study of propane oxidation kinetics in low temperature supercritical water

Propane oxidation in supercritical water was investigated at iso-thermal iso-baric conditions using a batch reactor facility. Mixtures were comprised of 0.014 % propane by volume with an equivalence ratio of 0.8 and a total density of 222 mg/mL or 610 mg/mL. Reaction times ranged from 8 to 30 min for a temperature of 375ºC at 220 or 400 bar, or 400ºC at 220 bar. Major reaction products were CO and CO2 and minor products were propene, acetone, ethene, ethanol, methane, methanol and hydrogen. New detailed chemical kinetic models were developed by combining and refining existing models using genetic optimization. Model predictions exhibited excellent agreement with experimental observations, and indicated that rates of H-abstraction and OH addition reactions involving alkanes and alkenes are affected by the supercritical water environment. Model accuracy was highly sensitive to the rates of CH3O2H = CH3O + OH and CH3 + H2O2 = CH4 + HO2.

Determination of the Diffusion Coefficients of Binary CH4 and C2H6 in a Supercritical CO2 Environment (500–2000 K and 100–1000 atm) by Molecular Dynamics Simulations

The self-diffusion coefficients of carbonaceous fuels in a supercritical CO2 environment provide transport information that can help us understand the Allam Cycle mechanism at a high pressure of 300 atm. The diffusion coefficients of pure CO2 and binary CO2/CH4 and CO2/C2H6 at high temperatures (500 K~2000 K) and high pressures (100 atm~1000 atm) are determined by molecular dynamics simulations in this study. Increasing the temperature leads to an increase in the diffusion coefficient, and increasing the pressure leads to a decrease in the diffusion coefficients for both methane and ethane. The diffusion coefficient of methane at 300 atm is approximately 0.012 cm2/s at 1000 K and 0.032 cm2/s at 1500 K. The diffusion coefficient of ethane at 300 atm is approximately 0.016 cm2/s at 1000 K and 0.045 cm2/s at 1500 K. The understanding of diffusion coefficients potentially leads to the reduction in fuel consumption and minimization of greenhouse gas emissions in the Allam Cycle.

Effect of Impurities in Supercritical CO2 Environment on Steel Corrosion Behavior – an Overview

Effect of Impurities in Supercritical CO2 Environment on Steel Corrosion Behavior – an Overview

CO2-brine interactions in anhydrite-rich rock: Implications for carbon mineralization and geo-storage

The utilization of subsurface geologic media for carbon capture and storage through mineralization has been recognized as a reliable approach. However, less attention has been given to anhydrite rock type for CO2 mineralization and storage. Anhydrite-rich rock formations, commonly found in various geological settings, have the potential to serve as natural carbon sinks through the mineralization of CO2. Therefore, this study aims to investigate the mechanisms and potential of anhydrite-CO2-brine interactions for carbon storage. The experimental approach involved exposing anhydrite-rich rock to supercritical CO2-brine environments under varying conditions of fluid composition. Mineral transformation of an outcrop anhydrite-rich rock sample in static reactor under subsurface conditions of elevated temperature (60 °C) and pressure (104 bar), in the absence and the presence of SrCl2 was conduct for a one-month period. Mineralogical and geochemical analyses, including, solution analyses, X-ray fluorescence, X-ray diffraction, micro-computed tomography, and mechanical properties were conducted to examine the changes in the composition and rock structure resulting from the interactions. The experimental reactions revealed that anhydrite undergoes mineral transformation upon exposure to supercritical CO2-saturated brine to form stable minerals including calcite, dolomite, magnesite, and strontianite, which contributes to the potential for long-term storage of CO2 in the subsurface geologic media. The efficiency and extent of carbon mineralization were found to be influenced by brine composition. These findings contribute to the understanding of the potential of these formations for carbon storage, opening avenues for further research and the development of effective carbon capture and storage strategies.

Study of heavy crude oil upgrading in supercritical water using diverse kinetic approaches

Heavy crude oil upgrading under a supercritical water environment has demonstrated to have diverse advantages. For commercial applications, it is necessary to develop mathematical models that can predict the reactive behavior of the different components of crude oil under these operating conditions. However, the consideration of different experimental and modeling approaches can significantly influence the determination and evaluation of reaction rates, which complicates providing essential insights into the reaction system and thus generates numerical simulations and strategies that allow for increasing the efficiency of these processes. Therefore, this study analyzes the effect of the supercritical water atmosphere on the diverse reactions among oil components as well as different kinetic modeling approaches reported in the literature to predict the yields of reactive compounds. Complex kinetic models were developed using proposed reaction schemes and experimental data obtained during the upgrading of heavy crude oil under supercritical water conditions. The predictions with the models show good agreement concerning the experimental data. In addition, it was shown that the conversion of asphaltenes to resins and gas compounds under supercritical conditions presents a significant increase in reaction rates compared with experiments under non-catalytic and catalytic thermal cracking conditions.

STUDY OF THE EFFECT OF SUPERCRITICAL WATER ON SOLID PRODUCTS OBTAINED AFTER CRACKING

One of the possible applications of supercritical water is the conversion of heavy hydrocarbon feedstocks with a high content of resins and asphaltenes. The use of supercritical water makes it possible to reduce the yield of solid products and increase the yield of light fractions. In this work, a comparative analysis of the cracking processes of petroleum residue, asphaltenes and resins isolated from it was carried out in an environment of supercritical water and without water. The experiments were carried out in an autoclave at a temperature of 450 °С and a pressure of up to 47 MPa. Cracking duration – 60 min. Cracking of petroleum residue, as well as its individual components - resins and asphaltenes, in a supercritical water environment - showed a positive effect on conversion; in all experiments, the yield of solid products decreased and the yield of maltenes increased. Solid products were studied using X-ray diffraction and thermogravimetric analysis and scanning electron microscopy. Using X-ray diffraction analysis, the influence of supercritical water on the parameters of the macrostructure was studied. It was determined that cracking with water affects the increase in the distance between saturated fragments of molecules (dr) in the structure of solid cracking products in comparison with products obtained without water. Using scanning electron microscopy, the surface of particles of insoluble cracking products was characterized. Solid products obtained in a supercritical water environment have a porous surface. According to thermal analysis data, it is shown that solid products obtained by cracking in water are characterized by more intense dynamics of sample weight loss and a smaller residue at the final temperature. For citation: Nalgieva Kh.V., Kopytov M.A. Study of the effect of supercritical water on solid products obtained after cracking. ChemChemTech [Izv. Vyssh. Uchebn. Zaved. Khim. Khim. Tekhnol.]. 2024. V. 67. N 8. P. 113-120. DOI: 10.6060/ivkkt.20246708.14t.

Enforced CO2 mineralization in anhydrite-rich rocks

Carbon dioxide (CO2) emission is a major contributor to global warming and climate change. Consequently, there is an urgent need to decrease the concentration of CO2 in the atmosphere and develop reliable methods for its storage. Subsurface carbon mineralization is an effective solution to mitigate atmospheric CO2 emissions. This study is focused on investigating anhydrite–CO2–brine interactions as a means of carbon storage in anhydrite-rich reservoirs. To achieve this, we conducted experiments involving anhydrite-rich rock exposed to supercritical CO2-brine environments. Notably, we conducted a novel mineral transformation of an outcrop anhydrite-rich rock within a static reactor, replicating subsurface conditions of high temperature (333 K) and pressure (104 bar). These experiments were conducted over fifteen days, both in the absence and presence of BaCl2. A comprehensive suite of mineralogical, elemental, and geochemical analyses was employed, including X-ray fluorescence (XRF), X-ray diffraction (XRD), scanning electron microscopy (SEM), Fourier transform infrared (FTIR) spectroscopy, ion chromatographic (IC) analysis, and micro-computed tomography (micro-CT) assessments. These analyses allowed capturing the changes occurring in the rock's structure and composition due to the CO2-brine interactions. The outcomes revealed that anhydrite, when exposed to supercritical CO2-saturated brine, undergoes a significant mineral transformation. This mineral modification leads to the formation of stable minerals, including calcite, siderite, feldspar, and barite. Consequently, there was an observed increase in total carbon (TC) content of up to 177 % for the CO2-brine treatment and 266 % for the CO2-brine + BaCl2 treatment. These findings provide valuable insights into the potential of anhydrite-based CO2 storage mechanisms.

Valorization of agriculture waste: Preparation of alkoxysilanes from mixed rice straw and rice husk ash

Synthesis of alkoxysilanes from renewable silica resources could promote their sustainability but remain grand challenges. Herein, we present a simple, effective strategy to synthesize tetraethyl orthosilicate (TEOS) directly from bio-derived silica through supercritical ethanol processing, where no catalyst nor additives are required. Crucially, calcination temperature is demonstrated to play a critical role in altering the structure of silica in rice husk ash (RHA), which directly influences its conversion activity to alkoxysilanes. Specifically, under optimized conditions at 280 °C and 1 h, RHA obtained at 400–625 °C calcination allows for an amorphous silica structure and as high as 85 mol% yield to alkoxysilanes. Moreover, the ash obtained from mixed rice straw and rice husk yields over 94 mol% alkoxysilanes, demonstrating the self-catalytic potential of the natural complexity of the ash. The effects of typical minerals contained in ash on the reaction are probed. It is revealed that potassium oxide is the main catalytic species in ash, which provide a suitable alkaline strength. The concentration of potassium ion exhibits a pronounced positive effect on catalyzing the synthesis of alkoxysilanes, and the co-existed phosphorus species exhibits promotional effect to TEOS selectivity. Furthermore, 29Si MAS NMR and Laplacian bond order analysis reveal that the cleavage of Si-O-Si bond predominates in the supercritical ethanol environment, providing a viable path for the production of TEOS.

Effects of laser shock processing on the microstructure evolution and the oxidation behavior of TP347H austenitic steel in supercritical water environment

The effects of laser shock processing (LSP) treatment on TP347H austenitic steel were investigated through exploring the residual stress distribution, the evolutions of microstructure and the oxidation behavior in supercritical water (SCW, 640 °C/27 MPa). Results show that the plastic deformation layer (PDL) and the compressive residual stress (about −550 MPa maximum value) were detected on TP347H after LSP, and the fine grain layer existed in PDL. Due to the compressive residual stress in PDL, TP347H after LSP presented an excellent oxidation resistance in SCW, presenting oxidation rate of 0.5–0.8 times compared with TP347H. This was mainly attributed to the increased molar volume of Cr in PDL, leading to the existence of the stress-dependent chemical potential (μs) of Cr. μs promoted the formation of Cr2O3 and FeCr2O4, and improved the diffusion flux of Cr during oxidation.

Equilibrium adsorption of diethyl ketone on activated carbon in a supercritical CO2 environment: Measurements and thermodynamic modeling

This study focuses on the equilibrium adsorption of diethyl ketone, a VOC widely used in the printing industry, on activated carbon in a supercritical CO2 environment at pressures in the range of 10 MPa to 20 MPa and temperatures between 313 K and 353 K, which provides a wider range of equilibrium adsorption data for diethyl ketone under different pressure and temperature conditions and allows a comparative analysis with other ketone VOCs. It is found that the equilibrium adsorption of diethyl ketone on activated carbon exceeds that of methyl ethyl ketone, probably due to differences in their respective affinities for activated carbon and their different volatilities in a supercritical fluid context. The Dubinin-Astakhov model was used to interpret the data and showed an average relative deviation of approximately 3.8 % between modeled and observed values. Additional analysis of the model parameters influenced by CO2 density and VOC characteristics was performed to gain a better insight into the adsorption dynamics and to contribute to the design and improvement of the activated carbon regeneration process.

Waterless Dyeing of Polyamide 6.6.

Waterless dyeing of polyamide 6.6 using scCO2 (supercritical carbon dioxide) was investigated. PA (polyamide) fibers can be dyed with various dyes, including disperse dyes. The conventional aqueous dyeing process uses large amounts of water and produces polluted water. Considering these environmental issues, waterless dyeing of fibers is a forefront issue, and utilization of supercritical carbon dioxide (scCO2) is a commercially viable technology for waterless dyeing. This study tested PA6.6 (polyamide 6.6) dyeing in scCO2 at 100 °C 220 bar pressure for 45 min. Color measurements and color fastness tests were performed, as well as tensile strength, scanning electron microscope (SEM) analysis, and Fourier transform infrared spectroscopy (FTIR) analysis. PA6.6 fabrics yielded higher K/S (color strength, the Kubelka-Munk equation) values with larger molecular weight dye and almost the same color strength with medium and small-sized dyes, demonstrating the ability of dyeing in a supercritical environment without water as a more environmentally friendly dyeing option compared to conventional dyeing.