Substrate Topography Research Articles

Topography-Mediated Induction of Epithelial Mesenchymal Transition via Alumina Textiles for Potential Wound Healing Applications.

Substrate topography is vital in determining cell growth and fate of cellular behavior. Although current invitro studies of the underlying cellular signaling pathways mostly rely on their induction by specific growth factors or chemicals, the influence of substrate topography on specific changes in cells has been explored less often. This study explores the impact of substrate topography, specifically the tricot knit microfibrous structure of alumina textiles, on cell behavior, focusing on fibroblasts and keratinocytes for potential wound healing applications. The textiles, studied for the first time as invitro substrates, demonstrated support for keratinocyte adhesion, leading to alterations in cell morphology and the expression of E-cadherin and fibronectin. These topography-induced changes resembled the epithelial-to-mesenchymal transition (EMT), crucial for wound healing, and were specific to keratinocytes and absent in identically treated fibroblasts. Biochemically induced EMT in keratinocytes cultured on flat alumina substrates mirrored the changes seen with alumina textiles alone, suggesting the tricot knit microfibrous topography could serve as an invitro model system to induce EMT-like mechanisms. These results enhance our understanding of how substrate topography influences EMT-related processes in wound healing, paving the way for further evaluation of microfibrous alumina textiles as innovative wound dressings.

The influence of biophysical niche on tumor-associated macrophages in liver cancer.

HCC, the most common type of primary liver cancer, is a leading cause of cancer-related mortality worldwide. Although the advancement of immunotherapies by immune checkpoint inhibitors (ICIs) that target programmed cell death 1 or programmed cell death 1-ligand 1 has revolutionized the treatment for HCC, the majority is still not beneficial. Accumulating evidence has pointed out that the potent immunosuppressive tumor microenvironment in HCC poses a great challenge to ICI therapeutic efficacy. As a key component in tumor microenvironment, tumor-associated macrophages (TAMs) play vital roles in HCC development, progression, and ICI low responsiveness. Mechanistically, TAM can promote cancer invasion and metastasis, angiogenesis, epithelial-mesenchymal transition, maintenance of stemness, and most importantly, immunosuppression. Targeting TAMs, therefore, represents an opportunity to enhance the ICI therapeutic efficacy in patients with HCC. While previous research has primarily focused on biochemical cues influencing macrophages, emerging evidence highlights the critical role of biophysical signals, such as substrate stiffness, topography, and external forces. In this review, we summarize the influence of biophysical characteristics within the tumor microenvironment that regulate the phenotype and function of TAMs in HCC pathogenesis and progression. We also explore the possible mechanisms and discuss the potential of manipulating biophysical cues in regulating TAM for HCC therapy. By gaining a deeper understanding of how macrophages sense and respond to mechanical forces, we may potentially usher in a path toward a curative approach for combinatory cancer immunotherapies.

The Role of Cartilage Tissue Engineering in Osteoarthritis Treatment: The Bench to Bedside Translation

ABSTRACTCartilage tissue engineering holds huge promise for joint defects and osteoarthritis (OA) conditions which otherwise have limited treatment options due to cartilage's inherent inability to self‐repair. Chemical cues play a pivotal role in regulating chondrocyte behavior and matrix synthesis. Strategies utilizing growth factors, small molecules, and biomaterial‐based delivery systems aim to modulate chondrogenic differentiation, proliferation, and matrix deposition, while recent insights emphasize the significance of mimicking native tissue gradients for optimal regeneration outcomes. Mechanical stimuli profoundly influence chondrocyte phenotype and function, necessitating precise control of the mechanical microenvironment in tissue engineering strategies. Advances in biomaterial design, scaffold fabrication, and bioreactor systems facilitate the tailored modulation of mechanical cues, including substrate stiffness, topography, and dynamic loading regimes. This review showcases the latest advancements in engineering both the chemical and mechanical microenvironment to enhance chondrocyte regeneration. Furthermore, exploring the synergistic effects of combining chemical and mechanical cues underscores the importance of multifaceted approaches in promoting robust chondrocyte regeneration. The review also addresses challenges and future directions in the field, such as achieving spatially organized tissue architecture and integrating patient‐specific factors, to propel advancements in cartilage tissue engineering. We also conducted a comprehensive enlistment for the clinical trials and tissue engineering‐based marketed products for OA therapy.

Molecular dynamics investigation of nano-polishing on silicon carbide substrate with rough topography using a rotating diamond abrasive

To achieve low-damage polishing on silicon carbide substrates utilizing a rotating diamond abrasive, the molecular dynamics model for nano-polishing is established. The nano-polishing simulation of silicon carbide substrates with both smooth and rough topographies is conducted using the diamond abrasive at two different velocity ratios. The constructed MD models are compared with existing models to assess the influence of abrasive rotation and substrate topography. The results provide valuable insights into the nano-polishing. Firstly, improving substrate smoothness and increasing abrasive rotation can effectively reduce von Mises stress, force, temperature, and amorphous layer thickness. Secondly, the atomic motion within silicon carbide substrates is affected by abrasive rotation and substrate topography, thus altering the removal mechanism. Finally, the differences in friction coefficient between the constructed MD models and existing models arise from atomic adhesion and plie-up phenomena.

Substrate topography regulating membrane adhesion mediated by receptor–ligand bonds

Cell adhesion can be significantly influenced by the topography of the substrate surface. However, how the adhesion molecules essentially respond to this topographical stimulus is not fully understood yet. Here, we employ an effective Monte Carlo simulation to systematically investigate a fluctuating membrane interacting with a curved substrate via adhesive proteins. Interestingly, results show that, compared with the flat substrate, curved substrates regulate the membrane adhesion in a bond length dependent manner. The effects of the substrate surface amplitude and wavelength on the number of molecular bonds and adhesion pattern are also extracted from the scaling relationship between the characteristic lateral length of the membrane and the local substrate curvature radius. Furthermore, the local substrate curvature is found to select the bond distribution in terms of the bond length and stiffness. The results suggest that the bond stiffness enhances the clustering of molecular bonds, mainly due to synergistic interactions among these molecular bonds.

Performance Enhancement of Self-Powered Electrochromic Device via a PEDOT:PSS Electrode Inherited with Intrinsic Roughness of Substrate.

The electrode optimization and rational design are of great significance for the performance enhancement of self-powered electrochromic devices (ECDs). It can be effectively enhanced by developing interfacial properties of electrodes, which can promote the internal ion transport within functional components consisting of an electrode, electrochromic layer, and electrolyte layer and thus obtain performance improvement of fabricated devices. This work aims to construct the electrode of poly(3,4-ethylenedioxythiophene): polystyrenesulfonate (PEDOT:PSS) on different substrates and promote interface performance of the prepared electrodes via inheriting the surface topography of substrates. Besides, the prepared PEDOT:PSS electrodes as a dual-function layer including the electrochromic and electrode layer are employed to assemble the ECDs. It is found that the intrinsic roughness of the paper substrate can facilitate the electrochemical performance of the prepared PEDOT:PSS electrode on it effectively, thereby showing a superior electrochemical surface area and diffusion coefficient as well as a lower charge-transfer resistance of 13.56 Ω. Similarly, for the prepared self-powered ECD on the paper substrate, it also indicates a high light absorption property (0.413), well-defined electrochromic contrast (33.09), fast switching (τc = 4.0 s, τb = 6.8 s), high coloration efficiency (92.275 cm2 C-1), high areal capacity (10.93 mAh m-2) at 0.01 mA cm-2, and lower equivalent series resistance (176.2 Ω) in comparison to parallel ECDs on the PET and glass substrate. Leveraging the intrinsic roughness of the substrate is able to enhance the electrochemical performance of electrodes, which can also provide a new strategy for the construction of high-performance self-powered ECDs.

High-throughput analysis of topographical cues for the expansion of murine pluripotent stem cells

The expansion of pluripotent stem cells (PSCs)in vitroremains a critical barrier to their use in tissue engineering and regenerative medicine. Biochemical methods for PSC expansion are known to produce heterogeneous cell populations with varying states of pluripotency and are cost-intensive, hindering their clinical translation. Engineering biomaterials to physically control PSC fate offers an alternative approach. Surface or substrate topography is a promising design parameter for engineering biomaterials. Topographical cues have been shown to elicit profound effects on stem cell differentiation and proliferation. Previous reports have shown isotropic substrate topographies to be promising in expanding PSCs. However, the optimal feature to promote PSC proliferation and the pluripotent state has not yet been determined. In this work, the MultiARChitecture (MARC) plate is developed to conduct a high-throughput analysis of topographical cues in a 96-well plate format. The MARC plate is a reproducible and customizable platform for the analysis of multiple topographical patterns and features and is compatible with both microscopic assays and molecular biology techniques. The MARC plate is used to evaluate the expression of pluripotency markersOct4, Nanog, andSox2and the differentiation markerLmnAas well as the proliferation of murine embryonic stem (mES) cells. Our systematic analyses identified three topographical patterns that maintain pluripotency in mES cells after multiple passages: 1µm pillars (1µm spacing, square arrangement), 2µm wells (c-c (x, y) = 4, 4µm), and 5µm pillars (c-c (x, y) = 7.5, 7.5µm). This study represents a step towards developing a biomaterial platform for controlled murine PSC expansion.

Digital Photoinduced Topographical Microsculpting of Hydrogels

AbstractHydrogels are soft materials widely used as a substrate or matrix for cell culture to mimic the physicochemical, structural, and mechanical properties of the cell's native microenvironment. Recently, a growing body of evidence has shown that substrate topography is a key determinant of cell behavior. These studies, however, mostly rely on the use of hard elastomeric materials, particularly as introducing topography in soft hydrogels is technically challenging, labor intensive, and often does not provide a flexible design space. Here, a new approach is presented that allows robust creation of topographies on hydrogels using a maskless and contactless UV‐sculpting approach. The sculpted topographies are highly programmable: the features can be designed using any digital drawing software, while the dimensions and resolution can be easily tuned via UV exposure dose or photoinitiator concentration. Microscale topographies (2–100 µm in size) can be created on a wide range of hydrogels with diverse chemical characters and mechanical properties (e.g., stiffness). As a proof of concept, this work shows that adherent cells on softer hydrogels align better to topographical cues than on stiffer hydrogels, underlining the importance of studying cell behavior in physiologically more relevant multi‐cue environments.

Conformal TiO2 Aerogel-Like Films by Plasma Deposition: from Omniphobic Antireflective Coatings to Perovskite Solar Cell Photoelectrodes.

The ability to control the porosity of thin oxide films is a key factor determining their properties. Despite the abundance of dry processes for synthesizing oxide porous layers, a high porosity range is typically achieved by spin-coating-based wet chemical methods. Besides, special techniques such as supercritical drying are required to replace the pore liquid with air while maintaining the porous network. In this study, we propose a new method for the fabrication of ultraporous titanium dioxide thin films at room or mild temperatures (T ≤ 120 °C) by a sequential process involving plasma deposition and etching. These films are conformal to the substrate topography even for high-aspect-ratio substrates and show percolated porosity values above 85% that are comparable to those of advanced aerogels. The films deposited at room temperature are amorphous. However, they become partly crystalline at slightly higher temperatures, presenting a distribution of anatase clusters embedded in the sponge-like open porous structure. Surprisingly, the porous structure remains after annealing the films at 450 °C in air, which increases the fraction of embedded anatase nanocrystals. The films are antireflective, omniphobic, and photoactive, becoming superhydrophilic when subjected to ultraviolet light irradiation. The supported, percolated, and nanoporous structure can be used as an electron-conducting electrode in perovskite solar cells. The properties of the cells depend on the aerogel-like film thickness, which reaches efficiencies close to those of commercial mesoporous anatase electrodes. This generic solvent-free synthesis is scalable and applicable to ultrahigh porous conformal oxides of different compositions, with potential applications in photonics, optoelectronics, energy storage, and controlled wetting.

The Effects of Biomimetic Surface Topography on Vascular Cells: Implications for Vascular Conduits.

Cardiovascular diseases (CVDs) are the leading cause of mortality worldwide and represent a pressing clinical need. Vascular occlusions are the predominant cause of CVD and necessitate surgical interventions such as bypass graft surgery to replace the damaged or obstructed blood vessel with a synthetic conduit. Synthetic small-diameter vascular grafts (sSDVGs) are desired to bypass blood vessels with an inner diameter <6 mm yet have limited use due to unacceptable patency rates. The incorporation of biophysical cues such as topography onto the sSDVG biointerface can be used to mimic the cellular microenvironment and improve outcomes. In this review, the utility of surfacetopography in sSDVG designis discussed. First, the primary challenges that sSDVGs face and the rationale for utilizing biomimetic topography are introduced. The current literature surrounding the effects of topographical cues on vascular cell behaviorin vitrois reviewed, providing insight into which features are optimal for application in sSDVGs. The results of studies that have utilized topographically-enhanced sSDVGs in vivo are evaluated. Current challenges and barriers to clinical translation are discussed. Based on the wealth of evidence detailed here, substrate topography offers enormous potential to improve the outcome of sSDVGs and provide therapeutic solutions for CVDs.

Surface Deformation of Biocompatible Materials: Recent Advances in Biological Applications.

The surface topography of substrates is a crucial factor that determines the interaction with biological materials in bioengineering research. Therefore, it is important to appropriately modify the surface topography according to the research purpose. Surface topography can be fabricated in various forms, such as wrinkles, creases, and ridges using surface deformation techniques, which can contribute to the performance enhancement of cell chips, organ chips, and biosensors. This review provides a comprehensive overview of the characteristics of soft, hard, and hybrid substrates used in the bioengineering field and the surface deformation techniques applied to the substrates. Furthermore, this review summarizes the cases of cell-based research and other applications, such as biosensor research, that utilize surface deformation techniques. In cell-based research, various studies have reported optimized cell behavior and differentiation through surface deformation, while, in the biosensor and biofilm fields, performance improvement cases due to surface deformation have been reported. Through these studies, we confirm the contribution of surface deformation techniques to the advancement of the bioengineering field. In the future, it is expected that the application of surface deformation techniques to the real-time interaction analysis between biological materials and dynamically deformable substrates will increase the utilization and importance of these techniques in various fields, including cell research and biosensors.

A robust method for assessing the macroscale tribological behaviour of solid lubricant nanoparticles

Reducing friction and wear is crucial for efficiency and longevity in tribological systems. Solid lubricant nanoparticles show great potential in this context but lack deposition control methods and tribological performance investigations under conditions closer to real systems. The present study used drop-casting to deposit multi-layer graphene (MLG) and carbide-derived carbon (CDC) nanoparticles on AISI1020 steel substrates. Tribological performance was evaluated using a ball on flat tests with an incremental load increase in a reciprocating motion. Results indicate a minimum coverage threshold for effective lubrication and highlight substrate topography's critical role. This research enhances understanding of nanoparticle deposition process optimization and control, showing an excellent tribological performance of MLG and CDC nanoparticles in solid lubricated systems.

Macrophages on the wrinkle: Exploring microscale interactions with substrate topography.

Macrophages play pivotal roles in the immune response, participating in both inflammatory and pro-healing processes. Like other cells, macrophages continually survey their microenvironment through mechanosensing, adapting their intracellular organization in response to mechanical signals. In this study, we elucidate how macrophages perceive the topographical cues of wrinkled surfaces through actin-based structures, which align with the main pattern direction, thus modulating cell cytoskeletal dynamics. Given that such alterations may regulate mechanosensitive gene expression programs, exploring cellular responses to biomaterial design becomes crucial for developing biomaterials that mitigate adverse reactions.

Synergistic Influence of Fibrous Pattern Orientation and Modulus on Cellular Mechanoresponse.

The fibrous extracellular matrix (ECM) is vital for tissue regeneration and impacts implanted device treatments. Previous research on fibrous biomaterials shows varying cellular reactions to surface orientation, often due to unclear interactions between surface topography and substrate elasticity. Our study addresses this gap by achieving the rapid creation of hydrogels with diverse fibrous topographies and varying substrate moduli through a surface printing strategy. Cells exhibit heightened traction force on nanopatterned soft hydrogels, particularly with randomly distributed patterns compared with regular soft hydrogels. Meanwhile, on stiff hydrogels featuring an aligned topography, optimal cellular mechanosensing is observed compared to random topography. Mechanistic investigations highlight that cellular force-sensing and adhesion are influenced by the interplay of pattern deformability and focal adhesion orientation, subsequently mediating stem cell differentiation. Our findings highlight the importance of combining substrate modulus and topography to guide cellular behavior in designing advanced tissue engineering biomaterials.

Microtopography-Induced Nuclear Deformation Triggers Chromatin Reorganization and Cytoskeleton Remodeling.

Cells can adapt to diverse topographical substrates through contact guidance, which regulates the cellular and nuclear morphologies and functions. How adaptive deformation of the cell body and nucleus coordinates to protect genetic material within mechanical microenvironments remains poorly understood. In this study, we engineered micrometer-level narrow-spacing micropillars to mimic constricted extracellular topographies in vivo, enabling us to explore variances in the nuclear architecture, cytoskeleton distribution, and chromatin conformation. The results showed that the area and volume of cell nuclei were distinctly smaller on micropillar topography. Actin and vimentin densely encapsulated the micropillars surrounding the nucleus, effectively segregating it from the micropillars. Additionally, nucleo-cytoskeleton lamin A/C exhibited a polarized distribution at the protrusion of the deformed nuclei. Notably, the degree of heterochromatin was altered in response to significant nuclear deformation, leading to a downregulation trend in H3K9me3 expression. These findings suggest that mechanical constraints imposed by microtopography profoundly influence cell behaviors, providing insights into disease diagnosis and therapeutic interventions in vivo.

Contribution to advancing aquifer geometric mapping using machine learning and deep learning techniques: a case study of the AL Haouz-Mejjate aquifer, Marrakech, Morocco

Groundwater resources in Morocco often face sustainability challenges due to increased exploitation and climate change. Specifically, the Al-Haouz-Mejjate groundwater in the Marrakesh region is faced with overexploitation and insufficient recharge. However, the complex subsurface geometries hamper hydrogeological modeling, characterization, and effective management. Reliably estimating aquifer substrate topography is critical for groundwater models but is challenged by limited direct measurements. This study develops nonlinear machine learning models to infer substrate depths by fusing sparse borehole logs with regional geospatial data. A Gaussian process regression approach provided robust holistic mapping, leveraging flexibility, and uncertainty quantification. Supplementary neural network architectures focus on isolating specific variable relationships, like surface elevation–substrate. Model accuracy exceeded 0.8 R-squared against validation boreholes. Spatial visualizations confirmed consistency across landscape transects. Elevation and piezometric data proved most predictive, though multivariate inputs were required for the lowest errors. The results highlight the power of statistical learning to extract meaningful patterns from disparate hydrological data. However, model opacity and the need for broader training datasets remain barriers. Overall, the work demonstrates advanced machine learning as a promising avenue for illuminating complex aquifer geometries essential for sustainability. Hybrid approaches that use both data-driven and physics-based methods can help solve long-standing problems with hydrogeological characterization.

Effect of laser etching on surface characteristics and porcelain bond to soft milled and direct metal laser sintered cobalt chromium alloys

Statement of problemThe surface topography of metal substrate can affect its bond to porcelain. A neodynium-doped yttrium aluminum garnet (Nd:YAG) laser has been introduced to modify the metal surface topography and improve porcelain bond strength. However, studies on the effect of laser etching on metal to porcelain bond strength are lacking. PurposeThe purpose of this in vitro study was to determine the effect of Nd:YAG laser etching on the surface roughness and wettability of and the porcelain bond strength to cobalt chromium (Co-Cr) substrate fabricated by milling and direct metal laser sintering (DMLS). Material and methodsThirty-two 0.5×3×25-mm Co-Cr specimens were fabricated by milling soft Co-Cr (M group) and DMLS Co-Cr metal powder (DML group). The surface topography of representative specimens from each study group was assessed under a scanning electron microscope (SEM) and an atomic force microscope (AFM). All specimens were assessed for surface roughness using a contact profilometer, and for wettability with a contact angle goniometer. Half of the specimens of each study group (n=8) were subjected to surface laser etching by using a Nd:YAG laser. The specimens subjected to etching were assessed again for surface topography and wettability. All specimens in both study groups were veneered with porcelain. The porcelain bond strength was tested with a 3-point bend test in a universal testing machine. The results were statistically analyzed with 2-way ANOVA test followed by the post hoc Tukey test for pairwise comparisons (α=.05). ResultsAfter etching, the M group had a higher mean ±standard deviation Ra and Rz of 2.9 ±0.6 and 17.7 ±3.2 µm and significantly better wettability and bond strength of 79 ±6 and 52 ±13 MPa. In contrast, after etching, the DMLS group had a significantly lower Ra and Rz of 7.9 ±2.4 and 41.8 ±9.3 µm and significantly lower wettability and bond strength of 87 ±4 and 70 ±10 MPa. The DMLS group had a significantly higher roughness and bond strength than the M group before and after laser etching. The SEM and AFM showed different surface topography in the study groups. ConclusionsThe manufacturing process of Co-Cr substrate had a significant effect on surface characteristics and porcelain bond strength. Laser etching improved the surface topography and bond strength of milled Co-Cr but not of DMLS Co-Cr.

Formation of submicron conical morphology of the surface of nanometer-thick films of the Al–Fe alloy under various conditions of ion-assisted deposition on glass

The morphology, topography and wetting with distilled water of Al–1.5 at. % Fe alloy films with a thickness 25–90 nm, formed on glass by ion-assisted deposition using a resonance ion source of vacuum electric arc plasma, have been studied. Using scanning probe microscopy, it is shown that, depending on the mode and the time of deposition, the modification of films is accompanied by changes in longitudinal and transverse roughness parameters, as well as parameters – dimensionless complexes, the measurement of which makes it possible to quantitatively describe the processes of coning in the Al–Fe alloy/glass system. Thus, the arithmetic mean roughness of the films increases with deposition time in the range 20–40 nm. Under self-irradiation conditions, a transition from island-like film growth to layer-by-layer film growth was detected. The influence of the substrate topography on the longitudinal step parameters of the film topography has been established. The size and surface density of the microdroplet fraction particles are studied by scanning electron microscopy. The frequency distributions of the microdroplet fraction by size are satisfactorily approximated by the lognormal distribution. It is found that in the mode of irradiation with intrinsic ions, 60–70% of the microparticles have a size of up to 0.8 μm. For the first time, a double Gaussian function was used to approximate the distribution histograms of local maxima and minima of the film relief, which made it possible to increase the accuracy of the description compared to the normal law. The effectiveness of this approach in analyzing the structure formation of nanometer films at various stages of growth has been demonstrated. Using the bi-Gaussian surface model, the role of topographic characteristics in controlling the wetting of modified coatings is revealed. The mechanism of heterogeneous wetting of hydrophilic films in the Cassie mode with contact angles ranging 50°–80° is discussed. It is found that in the potential mode, with an increase in the deposition duration to 10 h, the distribution of the film relief is close to the normal law, and the formation of a developed submicron conical morphology on the surface leads to blended wetting.

The Role of ZO-2 in Modulating JAM-A and γ-Actin Junctional Recruitment, Apical Membrane and Tight Junction Tension, and Cell Response to Substrate Stiffness and Topography.

This work analyzes the role of the tight junction (TJ) protein ZO-2 on mechanosensation. We found that the lack of ZO-2 reduced apical membrane rigidity measured with atomic force microscopy, inhibited the association of γ-actin and JAM-A to the cell border, and instead facilitated p114RhoGEF and afadin accumulation at the junction, leading to an enhanced mechanical tension at the TJ measured by FRET, with a ZO-1 tension probe, and increased tricellular TJ tension. Simultaneously, adherens junction tension measured with an E-cadherin probe was unaltered. The stability of JAM-A and ZO-2 binding was assessed by a collaborative in silico study. The absence of ZO-2 also impacted the cell response to the substrate, as monolayers plated in 20 kPa hydrogels developed holes not seen in parental cultures and displayed a retarded elongation and formation of cell aggregates. The absence of ZO-2 was sufficient to induce YAP and Snail nuclear accumulation in cells cultured over glass, but when ZO-2 KD cells were plated in nanostructured ridge arrays, they displayed an increased abundance of nuclear Snail and conspicuous internalization of claudin-4. These results indicate that the absence of ZO-2 also impairs the response of cells to substrate stiffness and exacerbates transformation triggered by substrate topography.

Interplay of fluid rheology and micro-patterning toward modulating draining characteristics on an inclined substrate

We investigate a gravity-driven thin film flow of a non-Newtonian liquid over an inclined micro-patterned surface. We demonstrate the effect of micro-patterning on the film draining rate and the velocity profile by varying the relative slit width (Tr) and the length of the periodic irregularities (L). We unveil the interplay of the substrate structure and the fluid rheology by modeling the non-Newtonian thin film using the Carreau model, and the rheology of the film is varied for different values of power index n. Through numerical simulations, we delineate the effects of inertia, viscous, and capillary forces on the physics of thin film flow. We report a significant augmentation of flow velocity for both shear-thinning and shear-thickening fluids as a result of substrate micro-patterning, with the relative slit width playing a dominant role while the length of the periodic irregularities has only a minor influence on drainage characteristics. However, when the sole effect of fluid rheology is considered, flow velocity enhances for pseudoplastic fluid and decreases for dilatant fluid in comparison to Newtonian fluid. We examine the combined effect of rheology and substrate topography, revealing the dominating influence of micro-patterning at high slit-widths, while the fluid rheology has a greater role to play at lower slit-widths. We also demonstrate that the susceptibility of flow physics on varying rheology or topography is greatest for low viscosity liquids. Finally, we mark different regimes where the augmentation of average velocity and surface velocity are individually achieved. Hence, we propose a suitable combination of substrate structure and fluid rheology to engineer a flow characteristic. Based on the suitability for various applications, we provide the key to simultaneously optimizing the fluid rheology and substrate micro-patterning for precise engineering and controlling the draining characteristics of a thin film.