The existence of voids behind tunnel linings constitutes a recognized inherent defect in tunnel engineering. Void and insufficient thickness can significantly compromise structural safety, especially at the tunnel arch crown. In this study, we employed similar model tests and numerical analysis methods to examine how the coupling of voids and insufficient thickness affects the structural performance of arch crown linings. Key findings reveal that the coupling of arch crown voids and insufficient thickness causes notable shifts in displacement patterns and internal force distribution. The displacement pattern of the arch shifts from the inner side to the outer side of the tunnel, resulting in the concrete stress state on the inner side of the arch crown changing to compression. Spatial distribution characteristics of voids and insufficient thickness defects were analyzed to assess their impact on structural degradation, with quantitative analysis using the safety factor index. Geometric parameters of voids and insufficient thickness (longitudinal length, thickness, circumferential range) were chosen based on analysis under various conditions to predict the structural safety factor using a Wide Neural Network regression model with 98 % accuracy. This method offers a new approach for rapidly predicting the safety status of lining structures. These findings are crucial for comprehending the effects of arch crown voids and insufficient thickness defects and for devising effective strategies to address tunnel lining defects.