Properties Of Composite Structures Research Articles

Experimental study on compression properties of composite aluminum honeycomb sandwich structures

AbstractThe mechanical properties of the carbon fiber and glass fiber composite honeycomb sandwich structure were studied through compression experiments. The influence of different aluminum honeycomb edge lengths, upper and lower panel thickness, aluminum honeycomb thickness, and loading speed on the compression failure load of carbon fiber composite laminates sandwich structure is analyzed. The influence of different aluminum honeycomb edge lengths and thicknesses on the compression failure load of glass fiber composite laminates sandwich structure was studied. The results show that the thickness of the panel has a significant effect on the failure load of the carbon fiber composite laminate sandwich structure, and the loading speed has a significant effect on the failure load of the carbon fiber composite laminate sandwich structure. The greater the loading speed, the greater the value of the failure load. The edge length and thickness of the aluminum honeycomb have a certain effect on the damage load of the carbon fiber composite laminates sandwich structure, but the influence on the mechanical properties of the glass fiber composite laminates sandwich structure is much greater.Highlights The compression performance of composite sandwich structures was experimentally studied. The influence of composite panel thickness was studied. The influence of aluminum honeycomb edge length and thickness was studied. The influence of loading speed was studied.

Mechanical properties of 3D continuous CFRP composite graded auxetic structures

A novel type of petal-like linear/linear symmetrical gradient auxetic structures with multi-stage deformation ability was designed and fabricated by using lightweight and high strength continuous carbon fiber reinforced composites to avoid the cliff-like stress drops caused by fiber fractures. The mechanical response, deformation mode and energy absorption capacity of the structures under quasi-static compression and low-speed impact loads were investigated by using finite element method in combination with experiments. The outcomes revealed that, through appropriate structural design, these auxetic structures made from fiber reinforced composites could also exhibit a stress plateau stage. Moreover, the gradient design enhanced the equivalent compression modulus of structures formed with smaller angles, while concurrently suppressing the buckling failure in structures with larger angles, thereby facilitating the predictability of structural failure. Besides, in comparison to traditional multicellular structures, the composite gradient petal-like structures exhibit superior energy absorption characteristics, thus rendering them promising candidates for applications in the construction, marine, and wind power industries.

Durability test study of laminated specimens for large glass fiber protective structures in seawater

The mechanical properties of glass fiber composite structures prepared by vacuum forming manufacturing process are influenced by various factors and have a certain degree of dispersion, resulting in unclear durability characteristics when applied in corrosive seawater engineering. Firstly, a variety of resin materials for underwater protective structures are tested for seawater degradation, and excellent resins that can still ensure the structural load-bearing capacity and stability after immersion are selected. Secondly, based on relevant standards and specifications, the article conducted seawater immersion aging tests at room temperature and accelerated seawater immersion aging tests at 60°C on glass fiber specimens of 430 epoxy bisphenol vinyl resin and 1967 polycyclic pentadiene resin. Finally, the degradation characteristics of strength, modulus, and impact toughness of the specimens were obtained through a series of mechanical property tests, such as bending, compression, shear and impact, under different aging time periods in room temperature and 60°C seawaters, respectively. The article summarizes the differences in the durability and mechanical properties degradation of large glass fiber protective structures with different resins during seawater immersion.

Fabrication of Strontium Molybdate with Functionalized Carbon Nanotubes for Electrochemical Determination of Antipyretic Drug-Acetaminophen.

In recent years, there has been a significant interest in the advancement of electrochemical sensing platforms to detect antipyretic drugs with high sensitivity and selectivity. The electrochemical determination of acetaminophen (PCT) was studied with strontium molybdate with a functionalized carbon nanotube (SrMoO4@f-CNF) nanocomposite. The SrMoO4@f-CNF nanocomposite was produced by a facial hydrothermal followed by sonochemical treatment, resulting in a significant enhancement in the PCT determination. The sonochemical process was applied to incorporate SrMoO4 nanoparticles over f-CNF, enabling a network-like structure. Moreover, the produced SrMoO4@f-CNF composite structural, morphological, and spectroscopic properties were confirmed with XRD, TEM, and XPS characterizations. The synergistic effect between SrMoO4 and f-CNF contributes to the lowering of the charge transfer resistance (Rct=85 Ω·cm2), a redox potential of Epc=0.15 V and Epa=0.30 V (vs. Ag/AgCl), and a significant limit of detection (1.2 nM) with a wide response range of 0.01-28.48 µM towards the PCT determination. The proposed SrMoO4@f-CNF sensor was studied with differential pulse voltammetry (DPV) and cyclic voltammetry (CV) techniques and demonstrated remarkable electrochemical properties with a good recovery range in real-sample analysis.

Quasi-static uniaxial compression and low-velocity impact properties of composite auxetic CorTube structure

Auxetic structures are gaining great attention due to their unique contraction deformation characteristics under compression and impact. In this paper, high performance carbon fiber-reinforced composites are used to fabricate the auxetic structure consist of corrugated sheets and tubes (CorTube). The quasi-static uniaxial compression and low-velocity impact properties of composite CorTube structure are explored. The response of the composite CorTube structures under quasi-static compression loads are analyze through a combination of theoretical analysis, simulations, and experimental tests. Additionally, drop-weight impact tests are conducted using a rigid impactor with a hemispherical head to examine the effects of impact energy levels, impact locations, and corrugated sheet thickness on the impact response of CorTube structure. Enhancing corrugated sheet-tube bonding via modified cross members and reducing tube crushing during quasi-static compression are notable findings. The results also highlight the remarkable auxetic properties of the composite CorTube under low-speed impact, and the impact resistance could be enhanced by increasing the corrugated sheet thickness and stiffness. Various failure modes were observed, including cracks, pits, tube crushing, and delamination. Significantly, peak-impacted specimens exhibited greater maximum displacement with lower peak impact forces. This study offers insights into the deformation and failure modes of auxetic CorTube structures under low-velocity impact.

Mechanical and thermal characterization of elastomer modified polypropylene hybrid composites reinforced with hazelnut shell and wollastonite fillers

AbstractThe demand for sustainable and recyclable materials in industrial applications has led to a surge in interest in green composites, particularly those incorporating natural fillers derived from agro‐food industry waste. This study investigates the mechanical and thermal properties of polypropylene (PP) hybrid composites filled with hazelnut shell and wollastonite, along with the effect of styrene‐ethylene/butylene‐styrene (SEBS) and SEBS‐g‐maleic anhydride (SEBS‐g‐MA) compatibilizers. Various characterization techniques, including tensile, flexural, and impact tests, as well as differential scanning calorimetry (DSC), thermogravimetry (TGA), and scanning electron microscopy (SEM) analyses, were employed to evaluate the composites. Results demonstrate that the addition of wollastonite significantly improves mechanical properties, while hazelnut shell filler affects thermal behavior and stability. SEBS and SEBS‐g‐MA compatibilizers enhance impact resistance; however, they lead to a decrease in other mechanical properties. DSC and TGA analyses demonstrate changes in crystallization behavior and thermal stability due to filler and compatibilizer incorporation. SEM microstructure images show the distribution of SEBS and SEBS‐g‐MA within the composite structure, affecting mechanical and thermal properties. Overall, this study highlights the importance of filler selection, compatibilizer addition, and their distribution in attaining desired properties for industrial applications. Future research should focus on optimizing formulations for specific uses and assessing long‐term performance under real‐world conditions.

Crushing Performances of Kenaf Fibre Reinforce Composite Tubes

The quest for sustainable and eco-friendly materials has led to a burgeoning interest in natural fibers as reinforcements in composite materials. Kenaf fiber, derived from the Hibiscus cannabinus plant, presents a promising avenue for enhancing the mechanical and energy absorption properties of composite tubes. This study focuses on the fabrication of composite tubes using a combination of kenaf fiber and epoxy resin. The composite tubes were then subjected to compressive testing to evaluate their energy absorption performances. The fabrication process involved the impregnation of kenaf fibre with epoxy resin, followed by winding and curing to form composite tubes. Different configurations of kenaf fiber content were utilized to investigate their impact on the structural integrity and energy absorption capabilities of the tubes. Compressive testing was conducted to assess the energy absorption behaviour under axial loading conditions. The results revealed that the incorporation of kenaf fiber significantly influenced the energy absorption capabilities of the composite tubes. Higher kenaf fiber content demonstrated improved energy absorption performance, showcasing the potential of kenaf fiber as an efficient energy-absorbing reinforcement. The findings of this study offer valuable insights into the use of sustainable and renewable resources, such as kenaf fiber, in enhancing the mechanical and energy absorption properties of composite structures, thereby contributing to the development of eco-friendly and high-performance materials.

A mapping-based method capturing the mesoscopic morphological characteristics of 3D woven fabric torsion structures

Upon torsional molding, 3D woven fabrics accommodate a complex mesoscopic morphology that significantly governs the mechanical properties of composite structures. This paper is aimed to propose a macro-mesoscopic mapping method for characterizing the mesoscopic morphology of 3D woven fabric torsion structures. To this end, hyperelastic constitutive molding simulations of fabrics are performed to determine the macroscopic deformation profile within the structure in first. Then the mesoscopic details are resolved with the unit cell deformed accordingly at each digital element. A macro-mesoscopic mapping relationship is thus established by constructing a multiscale topological description function so as to tune the mesoscopic unit cells in consistency with the macroscopic manifold. Finally, the collection of mapping data is utilized for geometric reconstruction, establishing a mesoscale geometrically refined descriptive model about the torsion structure. The mesoscopic morphology of the reconstructed model is shown to agree well with experimental results. Moreover, the mapping method offers a significant time-saving strategy as the calculation time is only within a few minutes on a personal computer, in comparison with existing treatments necessitating 2-day computation on a workstation against similar tasks. The applicability of the present method to resolve other multiscale manifolds is also demonstrated.

Investigations on toughening and self‐healing performance of plain woven composites with mendable polymer stitches

AbstractThis paper investigates toughening and self‐healing properties of plain woven composite structure with poly[ethylene‐co‐methacrylic acid] (EMAA) stitches. Firstly, the cantilever beam specimens with different stitched spacing were performed to determine inter‐laminar fracture toughness. Subsequently, the finite element models of EMAA stitched cantilever beam was established to predict the toughening effects based on nonlinear spring and cohesive zone model (CZM). The force‐displacement responds of experimental and simulation results show excellent correlation. Finally, the toughening and healing mechanism of the stitched plain woven structure were explored. Compared with the original specimen, the EMAA stitched structure shows an excellent toughening ability. After heating, the damaged structure was healed through pressure deliver mechanism to restore the interlaminar fracture toughness of the composite.Highlights Thermoplastic EMAA filaments with self‐healing properties were sewn into the woven composite. The EMAA stitched woven composite structure exhibits excellent interlaminar toughening and healing properties. Finite element model combined non‐linear spring and CZM was established to predict the toughening effects. The toughening and self‐healing mechanisms of EMAA stitched plain woven structure were revealed in detail.

Unsaturated polyester resin based composites: A case study of lignin valorisation

Materials from green resources boast a low carbon footprint, forming the foundation of the circular economy approach in materials science. Thus, in this study, waste poly(ethylene terephthalate) (PET) was subjected to depolymerization using propylene glycol (PG), and subsequent polycondensation with bio-based maleic anhydride (MA) produced unsaturated polyester resin (b-UPR). Bio-derived acryloyl-modified Kraft lignin (KfL-A) served as a vinyl reactive filler in the b-UPR matrix to create b-UPR/KfL-A composites. The structural characterization of KfL-A and b-UPR involved the use of FTIR and NMR techniques. The mechanical properties of the newly fabricated composites were assessed through tensile strength, Vickers microhardness, and dynamic mechanical tests. The addition of KfL-A to the rigid b-UPR matrix enhanced material flexibility, resulting in less stiff and hard materials while preserving composite toughness. For instance, incorporating 10 wt% of KfL-A in b-UPR led to a 17% reduction in hardness, a 48% decrease in tensile strength, and a 20% reduction in toughness. Positive environmental impact was achieved by incorporation of 64 wt% of renewable and recycled raw material. Analogously prepared b-UPR/KfL composites showed structural inhomogeneity and somewhat better mechanical properties. Transmission (TEM) and scanning (SEM) electron microscopies revealed a suitable relationship between mechanical and structural properties of composites in relation to the extent of KfL-A addition. The UL94V flammability rating confirmed that flame resistance increased proportionally with the KfL-A addition. Once deposited in a landfill, these composites are expected to disintegrate more easily than PET, causing less harm to the environment and contributing to sustainability in the plastics cycle.

A novel rapid generation algorithm for Representative Volume Element (RVE) in composite materials considering pore geometrical parameters

Pore defects are inevitable in the manufacturing process and significantly affect the mechanical properties of composite materials. In this work, a novel algorithm capable of concurrently generating both ellipsoidal and gourd-shaped pores in composite materials is proposed and the interference detection procedure is optimized for efficient interference detection between the generated geometrical bodies. Besides, the algorithm is integrated with RVE-based finite element (FE) simulation to explore the effects of various pore types, volumes, aspect ratios, and porosity on the elastic properties of unidirectional C/C composites. The present work provides a valuable reference for generating general pore defects and investigating their resulting effects on mechanical properties of related composite structures.

Modeling and analysis of a macro-fiber piezoelectric bimorph energy harvester operating in d33-Mode using Timoshenko theory

Piezoelectric bimorph cantilevered beams are frequently employed in energy harvesting applications. The use of macro-fiber composites, which combine piezoelectric fibers with rectangular cross-sections and interdigitated electrodes, has significantly enhanced their performance by enabling operation in the 33-mode of piezoelectricity, thereby increasing conversion efficiency. In this article, the Timoshenko beam theory is applied to overcome the limitations of the Euler-Bernoulli theory in modeling transverse vibrations of harvesters with low slenderness ratios (length to thickness ratios). The mixture rule formulation is applied to determine the equivalent properties of the macro-fiber composite (MFC) structure. The electromechanical properties of a representative volume element (RVE) bounded by two successive interdigitated electrodes are coupled to the overall electro-elastic dynamic model of the structure using the Timoshenko theory. Frequency response functions for the power and tip vibration displacement of the MFC bimorph beam are determined from the model. Experimental data from the literature are used to validate the improved results predicted by the model developed in this article. A comparative analysis between the electromechanical responses predicted using a model based on Timoshenko and a model based on Euler-Bernoulli theory is conducted showing agreement, for harvesters with large slenderness ratios and discrepancies of up to 30% for low slenderness ratios. It has also been shown that the model based on Euler-Bernoulli theory overestimates both the mechanical and the electrical responses for low slenderness ratios as the shear and rotary inertia effects are not negligible in this case.

Insight on Cu-doping dependent structural, electronic and optical properties of AgZnF3 Fluro-perovskite for solar cell applications: A DFT study

The density function theory (DFT) with GGA and PBE was employed to determine the structural, electrical, and optical characteristics of pure and Cu doped AgZnF3 type Fluro-perovskite. The structural properties of composite are calculated in realistic agreement with those testified in the literature. The band gap of the hybrid AgZnF3 is small and indirect. AgZnF3 contained a calculated band width of 1.52 eV. AgZnF3's total electronic properties were principally controlled by the Zn atom, whereas the Zn-d state and the F-p state had a minor impact on its partial electronic properties and state density. Cu doping modified AgZnF3's electrical band structure by narrowing the band gap. With increasing doping concentrations, the partial densities of states, which are likewise impacted by doping concentrations decreased. This material is appropriate for a variety of applications due to the improvement in optical characteristics and decrease in the band gap.

Designing a superhydrophobic cotton fiber coating exploiting TiO2@g-C3N4 layered structure for augmented photocatalysis and efficient water-oil separation

This study introduces a novel approach to develop a multifunctional coating on cotton fabric, emphasizing the utilization of cotton fiber as a biological macromolecule, by integrating a TiO2@g-C3N4 layered structure to confer superhydrophobic properties and multiple functionalities. The engineered structure not only enhances fabric roughness but also incorporates non-fluoro hydrophobic agents, thereby imparting diverse capabilities such as photocatalysis, oil-water separation, and self-cleaning to the cotton substrate. Fabrication of the TiO2@g-C3N4 layered structure involved ultrasonic dispersion of TiO2 and g-C3N4, subsequently deposited onto cotton fabric. Sequential hydrophobic treatment with polydimethylsiloxane (PDMS) and isophorone diisocyanate (IPDI) achieved superhydrophobicity, exhibiting an exceptional water contact angle (WCA) of 157.9°. Comprehensive characterization via scanning electron microscopy (SEM), X-ray diffractometry (XRD), X-ray photoelectron spectroscopy (XPS), Fourier-transform infrared spectroscopy (FT-IR), and thermogravimetric validated the composite's structural and chemical properties. The introduced TiO2@g-C3N4 structure significantly enhanced fabric roughness, while PDMS treatment lowered surface energy and IPDI hydrolysis facilitated cross-linking, ensuring durability. The resultant TiO2@g-C3N4/PDMS cotton exhibited outstanding self-cleaning properties and demonstrated oil adsorption capacity, accommodating both heavy and light oils. Notably, this superhydrophobic cotton efficiently separated water-oil mixtures, achieving 96.8 % efficiency even after 10 cycles. Moreover, under simulated light, it displayed outstanding photocatalytic degradation (93.2 %) of methylene blue while maintaining a WCA of 150° post-degradation, highlighting sustained functionality. This innovation holds promise for sustainable applications, offering robust physical and chemical durability within the realm of biological macromolecules. The amalgamation of TiO2@g-C3N4 layered structure and PDMS treatment on cotton fabric underscores a sustainable approach to address water-oil separation challenges and enable efficient self-cleaning. This research demonstrates a significant step towards sustainable material applications and addresses pertinent real-world challenges in diverse technological domains.

Research on the Mechanical Properties of Some New Aluminum Alloy Composite Structures in Construction Engineering

Research on the Mechanical Properties of Some New Aluminum Alloy Composite Structures in Construction Engineering

A low-cost multiscale model with fiber/matrix interface for cryogenic composite storage tanks considering temperature effects based on self-consistent clustering analysis

Matrix (including interface) failure is a typical form of failure in the composite laminates for cryogenic storage tanks causing functionally useless of the structure. In this work, a low-cost multiscale model based on the Self-consistent Clustering Analysis (SCA) method is developed to predict the matrix failure process of the composite storage tanks. First, a reduced order model modeling method with fiber/matrix interfaces is proposed. Then, in conjunction with Progressive Failure Analysis (PFA), a reduced-order model is used to predict matrix failure and interface failure of the composites, mesh sensitivity analyses were carried out, and strength damage envelopes were obtained for unidirectional composites subjected to a combination of transverse stresses and in-plane shear. Compared with the prediction results of the Puck criterion, the errors in predicting damage strength for compressive-shear load and tensile-shear load do not exceed 10% and 30%, respectively. And finally, the thermal-mechanical load analysis of the composite storage tanks is carried out and the effect of homogenous temperature field and heterogenous temperature field on the load-bearing performance of the composite structure is analyzed. The method is proved to have good accuracy and to be very efficient. Its main feature is the ability to rapidly predict the stiffness and strength properties of composite structures under different environmental conditions, in agreement with experimental results, showing the potential to reduce the time and cost required for structural design.

Micro‐mesoscopic analysis of 3D void formation and evolution in CFRP composite using high‐resolution x‐ray microtomography

AbstractVoid defect is prevalent during the composite manufacturing process and may reduce the mechanical properties of composite structures, while limited information about three‐dimensional void distribution and evolution can be found due to the difficulties in void observation. In this work, void defects at different positions were detected and analyzed using x‐ray microtomography (XRM), and the random forest algorithm was implemented for segmenting components of CFRP samples. Results showed a trend of gradual rising porosity in the axial direction, with an increase of ~250% of porosity at the outlet of resin injection compared to the one at the inlet during the composite manufacturing process. The voids mainly featured with microscale between carbon fibers, with less distribution between fiber bundles and resin‐rich zones. Void defects achieved aggregation at the middle position of manufactured laminate, which is probably related to pressure interception. In the axial direction, the proportion of large‐diameter voids gradually increased, and a large volume of connected voids appeared near the outlet. Due to the shear deformation of resin and fiber and the pressure gradient effect, most of the voids showed stripe shape. The spatial orientation of voids was predominantly along the direction of resin flow and fluctuated due to fiber curl.Highlights 3D void characteristics in CFRP were studied using the XRM technique. Void formation and the effects of fibers on void morphology were analyzed. Dynamic void transport mechanisms during CFRP manufacturing were studied. Location and morphology of voids are helpful for CFRP damage modeling. The effective partitioning of CFRP was achieved using a random forest algorithm.

Acquiring elastic properties of thin composite structure from vibrational testing data

Abstract The paper is devoted to a problem of acquiring elastic properties of a composite material from the vibration testing data with a simplified experimental acquisition scheme. The specimen is considered to abide by the linear elasticity laws and subject to viscoelastic damping. The boundary value problem for transverse movement of such a specimen in the frequency domain is formulated and solved with finite-element method. The correction method is suggested for the finite element matrices to account for the mass of the accelerometer. The problem of acquiring the elastic parameters is then formulated as a nonlinear least-square optimization problem. The usage of the automatic differentiation technique for stable and efficient computation of the gradient and hessian allows to use well-studied first and second order local optimization methods. We also explore the possibility of generating initial guesses for local minimization by heuristic global methods. The results of the numerical experiments on simulated data are analyzed in order to provide insights for the following real life experiments.

Residual impact resistance behavior of PVA fiber reinforced cement mortar containing Nano-SiO2 after exposure to chloride erosion

High-performance cement-based composite materials are commonly employed in marine structural engineering. However, the deterioration of mechanical and durability properties of composite structures caused by chloride erosion in marine environments is a typical engineering problem. This study aims to assess the impact of NS and PVA fibers on the strength, chloride resistance, and impact resistance of NS-PVA fiber mortar. The impact frequency distribution of NS-PVA fiber mortar was analyzed under two conditions: natural environment and after chloride erosion, utilizing both log-normal and two-parameter Weibull distribution models. The findings indicate that the impact energy consumption of NS-PVA fiber mortar increases after 28 days of chloride erosion compared to the natural environment, primarily due to the formation of a compact pore structure attributed to the reaction product Friedel's salt. The optimal composite dosage is determined to be 1.8% for NS and 1 vol% for PVA fiber. At this dosage, the PS18 mortar exhibits a 44.8% and 53.7% increase in initial cracking and failure impact energy, respectively, compared to conventional mortar in the natural environment. Furthermore, these enhancements are further amplified to 53.4% and 64.6% after chloride erosion. Concurrently, a negative correlation is observed between accelerated impact energy consumption and chloride diffusion depth in NS-PVA fiber mortar. A predictive model for impact energy consumption of NS-PVA fiber mortar following chloride erosion, considering various failure probabilities, is established, offering valuable insights for the practical application of NS-PVA fiber mortar in marine engineering.

Multi-scale numerical analysis of damage modes in 3D stitched composites

3D stitching composites have already sparked great interest among researchers due to their ability to effectively improve the weak inter-laminar properties in composite laminate structures. In this paper, a systematic analysis on mode I fracture and low-velocity impact damage of 3D stitched composites has been demonstrated via a novel multi-scale model which is capable of efficiently characterizing the distribution of stitching threads. The damage modes including intra-laminar cracks, inter-laminar delamination and stitching thread breakage are identified via a combination of continuum damage mechanics (CDM), cohesive zone model (CZM) element and truss element. This novel modeling approach enables an association analysis of stitching thread breakage status and other damage morphologies, promoting an in-depth study for the influence of stitching thread on damage evolution, which has not been reported yet. The introduction of stitching threads effectively suppresses the sharp propagation of delamination after peak load, avoiding the catastrophic destruction during mode I fracture. The mechanism of damage inhibition from stitching threads is well revealed by the numerical simulation. Furthermore, the capability of 3D stitched composites to resist low-velocity impact damage is effectively predicted in terms of peak load, damage area and damage morphology, finding that the increase of stitch density inhibits the propagation of matrix crack, as well as delamination. The universality and the expanding application of the model are also evaluated, demonstrating that it is suitable for various 3D stitched composites.