To improve the reinforcement effect between a binder and high solid filler in a propellant formula, grafting the bonding group into the binder to form a neutral polymeric is a practically novel approach to improving the interface properties of the propellant. In this work, a glycidyl azide polyol energetic thermoplastic elastomer binder with a -CN bonding group (GAP-ETPE) was synthesized, and the mechanical and thermal decomposition mechanism of GAP-ETPE with Hexogeon (RDX) model propellants were studied. The stress-strain results indicated that the tensile strength and strain of GAP-ETPE/RDX model propellants were 6.43 MPa and 32.1%, respectively. DMA data showed that the storage modulus (E') of the GAP-ETPE/RDX model propellants could increase the glass transition temperature (Tg) values, those were shifted to higher temperature with the increase in filler RDX percentages. TG/DTG showed the four decomposition stages of the decomposition process of the GAP-ETPE/RDX model propellants, and the thermal decomposition equation was constructed. These efforts provide a novel method to improve GAP-ETPE/RDX propellants mechanical property, and the thermal decomposition behavior of GAP-ETPE/RDX propellants also provided technical support for the study of propellant combustion characteristics.
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