Stress Corrosion Cracking Sensitivity Research Articles

Study on Corrosion Damage Behavior of 300M Ultra-high Strength Steel in Marine Atmospheric Environment

Abstract The marine atmospheric environment exposure test of 300M ultra-high strength steel was carried out at Hainan test station. The corrosion damage behavior of 300M ultra-high strength steel in marine atmospheric environment was studied by macroscopic and microscopic corrosion morphology, tensile properties and stress corrosion. The results show that the comprehensive corrosion behavior of 300M ultra-high strength steel occurred in the marine atmospheric environment. The color of the corrosion products changed from red to reddish brown, dark brown and black, and the maximum corrosion depth in the three years was 400μm. The corrosion had a significant effect on the tensile properties during the test. The tensile strength and elongation of 300M ultra-high strength steel decreased by 13.3 % and 81.8 %, respectively, which indicated that the effect of corrosion on the plasticity of the material was much greater than that on the tensile strength. Corrosion also caused a decrease in fracture toughness, and the fracture toughness of 300M ultra-high strength steel decreased by 26% in 2 years. The results of stress corrosion show that the crack propagation of 300M ultra-high strength steel is very rapid in the initial stage of marine atmospheric environment test, and the crack propagation length reaches 10.836mm in 7 days. The stress corrosion threshold KISCC of 300M ultra-high strength steel is 24.48MPa•m1/2, and the relative index of stress corrosion cracking sensitivity is 0.31, which indicates that 300M ultra-high strength steel is very sensitive to stress corrosion in marine atmospheric environment. The results show that 300M ultra-high strength steel has poor adaptability to the marine environment. Therefore, it is necessary to adopt excellent surface treatment process and spray aging resistant coating to effectively protect 300M ultra-high strength steel to ensure its long-term reliable use in the marine environment.

The SCC behavior of MAO/EPD biocomposite coatings on Ti-6Al-4V alloy

Aseptic loosening and inadequate osseointegration are significant issues associated with titanium alloy implants in complex body fluid environments. Surface coatings techniques are often employed to enhance the bioactivity and osseointegration capabilities. In this research, biocomposite coatings were fabricated on Ti-6Al-4V alloy employing micro-arc oxidation (MAO) and the integration of micro-arc oxidation/electrophoretic deposition (MAO/EPD) technology. Microstructure, bioactivity, and corrosion resistance of the coatings were studied. To investigate the effect of the coatings on the stress corrosion cracking (SCC) behavior of Ti-6Al-4V alloy, slow strain rate tension (SSRT) tests were conducted in simulated body fluid (SBF). Results show that the adhesive strength of the MAO/EPD composite coatings is around 28.41N, with an average contact angle of 19.05 °, indicating excellent wettability and biocompatibility. The corrosion rate of biocomposite coatings is 3.43 μm·a−1 and the biocomposite coatings exhibit excellent SCC resistance, with a SCC sensitivity of 9.21%, which is significantly lower than the 18.39% of Ti-6Al-4V alloy. This can be attributed to the lower porosity of the coatings, which can provide excellent protection for the alloy.

Nano-micrometer scale characterization of PWSCC crack tips in the transition zone of 52M overlay and the implication to intergranular cracking

This study examines the microstructural characteristics of the primary water stress corrosion cracking (PWSCC) crack tip in the transition zone (TZ) of the 52 M overlay and its implications for intergranular cracking. In the TZ, the Cr content at grain boundaries near the fusion boundary (FB) is lower than those farther from the FB. Additionally, residual strain at grain boundaries near the FB is higher than that farther away, with the fine-grained zone around the FB showing higher local deformation than the surrounding columnar grains. Stress corrosion cracking (SCC) crack growth rate (CGR) test results indicate that the TZ showed certain SCC sensitivity, and the closer to the FB, the lower the SCC resistance. Analysis of the SCC crack tip found that the distinctive composition distribution of the 52 M overlay TZ, characterized by low Cr and high Fe near the FB, is prone to intergranular oxidation, thereby reducing SCC resistance. Conversely, higher Cr and lower Fe content at grain boundaries in the TZ farther from the FB form dense, Cr-rich oxides ahead of the crack tip that slow SCC crack growth, resulting in the diffusion of oxidation along the dislocation structure into the grains and forming a fibrous oxidation zone.

Stress corrosion cracking behaviors of carbon steel in liquid ammonia

As a carbon-free hydrogen-rich energy carrier, ammonia has gained increasing attention and application in the context of carbon peaking and carbon neutrality. This study evaluated the stress corrosion cracking (SCC) sensitivity of four target materials, A516-70, 16MnDR, 15MnNiDR, and Q370DR, in a liquid ammonia environment at 25 °C and 1.03 MPa by slow stress rate tests to determine their SCC sensitivity index. The microstructure, grain size, misorientation, hardness, strength, and micro-fracture morphology of these materials were compared to analyze the SCC mechanism. The results showed that 15MnNiDR exhibited significant SCC sensitivity while both 16MnDR and A516-70 demonstrated certain levels of SCC sensitivity in liquid ammonia. However, Q370DR showed no SCC sensitivity under these conditions. The misorientations observed align with the strains experienced by each respective carbon steel in liquid ammonia. An unstable passivation film formed on the surface of 15MnNiDR steel when exposed to liquid ammonia whereas Q370DR developed a stable oxide film which contributed to its weak SCC sensitivity.

Stress-Corrosion-Cracking Sensitivity of the Sub-Zones in X80 Steel Welded Joints at Different Potentials.

X80 steel plays a pivotal role in the development of oil and gas pipelines; however, its welded joints, particularly the heat-affected zone (HAZ), are susceptible to stress corrosion cracking (SCC) due to their complex microstructures. This study investigates the SCC initiation mechanisms of X80 steel welded joints under practical pipeline conditions with varying levels of cathodic protection. The SCC behaviors were analyzed through electrochemical measurements, hydrogen permeation tests, and interrupted slow strain rate tensile tests (SSRTs) conducted in a near-neutral pH environment under different potential conditions (OCP, -1.1 VSCE, -1.2 VSCE). These behaviors were influenced by microstructure type, grain size, martensite/austenite (M/A) constituents, and dislocation density. The sub-zones of the weld exhibited differing SCC resistance, with the fine-grain (FG) HAZ, base metal (zone), welded metal (WM) zone, and coarse-grain (CG) HAZ in descending order. In particular, the presence of coarse grains, low dislocation density, and extensive M/A islands collectively increased corrosion susceptibility and SCC sensitivity in the CGHAZ compared to other sub-zones. The SCC initiation mechanisms of the sub-zones within the X80-steel welded joint were primarily anodic dissolution (AD) under open-circuit potential (OCP) condition, shifting to either hydrogen-enhanced local plasticity (HELP) or hydrogen embrittlement (HE) mechanisms at -1.1 VSCE or -1.2 VSCE, respectively.

Effects of pre-strain on hydrogen-induced stress corrosion cracking behavior of Q345R steel in hydrofluoric acid vapor environment

This study investigates microstructure, hydrogen diffusion properties, and stress corrosion cracking (SCC) behavior of Q345R steel subject to pre-applied strains of 1%, 3%, and 5%. The relationship between microstructure and SCC susceptibility in hydrofluoric acid (HF) vapor is examined. It is found that pre-strain cannot change the microstructure of Q345R steel but increases dislocation density. The increasing SCC sensitivity of Q345R steel in HF vapor is associated with the dislocation density induced by pre-strain. With increasing pre-strain, dislocation density and reversible hydrogen trap increase, and interaction between hydrogen and dislocation accelerates hydrogen-induced SCC. In addition, irreversible hydrogen traps caused by high pre-strain can severely aggravate hydrogen-induced SCC, resulting in high SCC vulnerability.

Effect of inhomogeneous microstructures on stress corrosion cracking sensitivity of 2050-T84 Al-Li alloy thick plate

Inhomogeneous microstructures in the thickness direction and stress corrosion cracking of 2050-T84 Al-Li alloy thick plate was investigated. The quarter layer of alloy thick plate exhibited the highest stress corrosion cracking sensitivity, which was related to AlCuMnFe IMPs, subgrains, orientation, T1 phase and dislocation density. In the quarter layer, the obstruction of subgrains to deformation bands resulted in significant stress concentration. Cracks originated from corrosion pits caused by AlCuMnFe IMPs around subgrains. The dealloying corrosion of T1 phase and the presence of Goss texture increased the brittleness of the alloy, further accelerating the stress corrosion cracking of the quarter layer.

Influence of cathodic polarization on stress corrosion cracking susceptibility of 35CrMo steel for high strength bolt in simulated deep-sea environment

The effect of cathodic polarization on stress corrosion cracking (SCC) of 35CrMo steel for high strength bolt in the simulated deep-sea environment has been studied. The results show that 35CrMo steel has a higher SCC sensitivity at open circuit potential in the simulated deep-sea environment than that in the shallow seawater. With potential negatively shifted to −750 mV, 35CrMo steel presents the lowest SCC sensitivity. And the SCC susceptibility is increased significantly with the further negative shift of potential because of the intensive hydrogen evolution. When the potential is below −950 mV, hydrogen embrittlement with hydrogen-enhanced-plasticity mediated decohesion should be the dominant SCC micro-mechanism.

Influences of microstructures and macrozones on the stress corrosion cracking sensitivity of a near alpha titanium alloy

In this study, we investigated stress corrosion cracking (SCC) behaviors in a near alpha titanium alloy (Ti-6Al-3Nb-2Zr-1Mo) with distinct microstructures and microtextures. By analyzing fracture surfaces, crack growth paths, and grain orientations, we found that the SCC crack growth rate increased with an increase in the volume fraction of the primary αp phase, due to elevated crack initiation density and concentrated grain orientations. Additionally, SCC cracks exhibited a preference for propagating along boundaries between neighboring soft macrozones (easy for slip) and hard macrozones (relatively hard for slip), as well as through macrozones favorable for slip.

Effect of the triangular prism dent on stress corrosion cracking behavior of alloy 690TT heat transfer tube in a lead-containing alkaline solution

In this paper, the microstructural changes and mechanical characteristics of alloy 690TT heat transfer tube with a triangular prism dent are investigated by combining experimental and simulation methods, and subsequently examines their influence on stress corrosion cracking (SCC) behavior. The results indicate that the deformation mechanism caused by impact dent is slip and twinning. The structural transformation of high-density dislocations, as well as Copper and Brass deformation textures, are formed at dent bottom, resulting in stress concentration through work hardening, which greatly increases SCC sensitivity. Oxidation preferentially occurs along grain boundaries and dislocations, and the corrosion products are formed, which exhibit a semi-coherent orientation relationship with the matrix. Oxidation is essentially a de-alloying process in which oxygen diffuses inward and Cr migrates towards the oxidation zone. The wedge force generated by corrosion products provides another driving force for initiation and propagation of SCC cracks, in addition to external loads and residual stress. SCC cracks propagate in the form of intergranular stress corrosion cracking and transgranular stress corrosion cracking in a high temperature lead-containing alkaline solution.

Effect of surface hemispherical dent depth on the microstructure evolution and stress corrosion cracking of heat transfer tubes in steam generator

The deformation mechanism and SCC behavior of alloy 690TT with dents are investigated. Dents lead to stress concentration and microstructure changes, increasing stress corrosion cracking (SCC) sensitivity. The deformation mechanism at dents is slip and twinning. The dent shoulder zone experiences oxidation due to the residual tensile stress, whereas the dent bottom zone induces SCC due to the stress concentration, exhibiting a symmetrical distribution of “splayed character”. There is a critical threshold exists for dent depth that induces SCC, and the length of SCC cracks is positively correlated with dent depth in a power function.

Effect of Zn addition on the stress corrosion cracking of as-cast BCC Mg-11Li based alloys

The stress corrosion cracking (SCC) of ultralight Mg-11Li alloys with different Zn content revealed the obvious SCC sensitivity of mechanical ductility, while the mechanical strength is minimal. The less Zn (1 wt. %) addition can improve SCC resistance, while none (1 wt. %) or massive Zn (3, 6 wt. %) addition presents the opposite effect. The lowest SCC sensitivity of Mg-11Li alloy with 1 wt. % Zn is determined by the excellent surface film and insignificant micro-galvanic effect, while elevating Zn will enhance SCC sensitivity due to the considerable micro-galvanic effect induced by cathodic second phase and anodic β-Li matrix.

Stress corrosion cracking behavior of buried oil and gas pipeline steel under the coexistence of magnetic field and sulfate-reducing bacteria

Magnetic field and microorganisms are important factors influencing the stress corrosion cracking (SCC) of buried oil and gas pipelines. Once SCC occurs in buried pipelines, it will cause serious hazards to the soil environment. The SCC behavior of X80 pipeline steel under the magnetic field and sulfate-reducing bacteria (SRB) environment was investigated by immersion tests, electrochemical tests, and slow strain rate tensile (SSRT) tests. The results showed that the corrosion and SCC sensitivity of X80 steel decreased with increasing the magnetic field strength in the sterile environment. The SCC sensitivity was higher in the biotic environment inoculated with SRB, but it also decreased with increasing magnetic field strength, which was due to the magnetic field reduces microbial activity and promotes the formation of dense film layer. This work provided theoretical guidance on the prevention of SCC in pipeline steel under magnetic field and SRB coexistence.

Enhanced hydrogen induced stress corrosion cracking resistance of Ni-advanced weathering steel by Ni and Mn modification

The stress corrosion cracking (SCC) behavior of three kinds of Ni-advanced weathering steel and a common weathering steel are examined in a simulated harsh marine environment by X-ray diffraction, scanning electron microscopy, electron backscattered diffraction, transmission electron microscopy, electrochemical tests, and slow strain rate tensile tests under different applied potentials. The results show that the SCC susceptibility of all test steel is low at open circuit potential. However, the SCC sensitivity of the conventional weathering steel increases significantly at − 1200 mV, while the Ni-advanced weathering steel exhibits good resistance to hydrogen embrittlement, which is attributed to the improved stacking fault energy, decrease of martensite-austenite constituents and refined grain size caused by increase in Ni and Mn content.

Study on stress corrosion properties of aviation aluminum alloy friction stir welded joint at the different strain rate

Aviation aluminum alloy welded structures are subjected to stresses at different strain rates in corrosive environments such as the ocean. Studying the stress corrosion properties of aviation aluminum alloy Friction Stir Welding (FSW) structures is essential. Therefore, this paper focuses on the study of 12 mm thick 7085-T7452 high-strength aviation aluminum alloy FSW joints under different strain rates of stress corrosion properties changes and the impact of welding process parameters. The main conclusions of this thesis are as follows: For the base material (BM) and the aluminum alloy FSW joints, when the strain rate increased from 10−7 s−1 to 10−5 s−1, the stress corrosion strength increased, and the stress corrosion cracking (SCC) sensitivity index ISSRT decreases. The SCC sensitivity at the same strain rate: SS-400-120 > SS-300-60 > SS-300-120 > BM. After the Slow strain rate tensile (SSRT) test, the FSW joint fracture in the air is a transgranular ductile fracture. Meanwhile, the fracture is a ductile-brittle hybrid fracture in 3.5% NaCl solution, and the number of secondary cracks along the grain boundary increased significantly, showing obvious SCC sensitivity. The BM fracture after SSRT is ductile, showing lower SCC sensitivity.

Effect of MgF2 coating on stress corrosion cracking behavior of Mg−Zn−Ca alloy in simulated body fluid

The stress corrosion cracking behavior of Mg−3wt.%Zn−0.2wt.%Ca (MZC) alloy and fluoride (MgF2) coated Mg−3wt.%Zn−0.2wt.%Ca alloy (MZC-MF) for bone implant applications was investigated using slow strain- rate tensile (SSRT) tests in simulated body fluid (SBF). The results show that MgF2 coating could significantly improve the corrosion resistance and prolonged fracture failure time of MZC alloy. MgF2 coating also greatly reduced the stress corrosion cracking sensitivity of MZC alloy in SBF. Compared to MZC alloy, stress corrosion cracking sensitivity index (Iscc) of MZC-MF alloy decreased by 21% (ultimate tensile strength, UTS), 22% (time to failure, tf), 23% (elongation after fracture, δ), 7% (reduction ratio of cross-sectional area after fracture, ϕ) and 15% (inner product work, A), respectively.

Effects of load waveforms on stress corrosion behavior of pipeline steel

The effects of different load waveforms on stress corrosion cracking (SCC) of X70 pipeline steel were studied by means of fluctuating slow strain rate tensile test (F-SSRT). The results show that the SCC sensitivity of F-SSRT specimens with square wave loading is weak, and the fracture is straight; the SCC sensitivity of F-SSRT specimens with superimposed triangular wave loading is in the middle, and the fracture edge is serrated; The F-SSRT specimens with superimposed sine wave loading own the strongest SCC sensitivity, and the fracture is an oblique section fracture extending along the 45° direction. Different superimposed loads with different waveforms result in different SCC test results including different fracture morphology and change rules, which are caused by the change of the direction and magnitude of the applied force of the superimposed load, not only attributing to the different superimposed load energy.

Effect of cathodic polarization on stress corrosion cracking susceptibility of 35CrMo steel for Class 12.9 fasteners in seawater

The effect of cathodic polarization on stress corrosion cracking (SCC) of 35CrMo steel for high strength fasteners in seawater was investigated by electrochemical measurement, slow strain rate tensile tests and fracture analyses. The results demonstrated that the 35CrMo steel with a typical tempered martensite microstructure has some SCC susceptibility at the open circuit potential (OCP), and the susceptibility decreases as the potential is shifted negatively until −850 mV vs. SCE, at which the steel presents the lowest SCC susceptibility due to the inhibition of anodic dissolution (AD) and little hydrogen evolution. The SCC sensitivity increases significantly as the applied potential further shifts negatively because of intensive hydrogen evolution. The fractures are transgranular at all potentials. AD is considered to be the main cracking mechanism at OCP, while hydrogen embrittlement becomes dominant at the potential below −850 mV vs. SCE.

Stress corrosion cracking of X80 steel heat-affected zone in a near-neutral pH solution containing Bacillus cereus

Bacillus cereus (B. cereus) is observed to have varying effects on the stress corrosion cracking (SCC) sensitivity of different microstructures in the simulated heat-affected zone (HAZ) of X80 steel. At open circuit potential (OCP), the SCC sensitivity of different microstructures increased from 3.40–7.49% in an abiotic medium to 10.22–15.17% in a biotic medium. At −0.9 V (SCE), it increased from 22.81–26.51% to 35.76–39.60%. The increment in SCC sensitivity upon exposure to B. cereus was highest in the coarse-grained HAZ (7.68 and 16.79% at OCP and −0.9 V, respectively), followed by the intercritical and fine-grained HAZs. Owing to differences in the phase composition, grain boundary type, dislocation density, and surface volta potential, the initial adhesion number and position of B. cereus in the microstructure of the HAZ were differed, resulting in different sensitivities to SCC.

Stress corrosion cracking of 316LN stainless steel with orthogonal scratches

316LN stainless steel is used to produce the third generation primary circuit pipe of pressurized water reactor (PWR). Its internal and external pipe surfaces are generally introduced with scratches when manufactured, transported and installed processes, making their research and discovery on the stress corrosion cracking (SCC) sensitivity challenging. In the present study, multiple orthogonal scratches on 316LN stainless steel are prepared using the rotary cutting head. The effects of the orthogonal scratches on the SCC of 316LN stainless steel are investigated. The experimental results show that the force bearing point of this kind of rotary cutter head is near 60° on the side, which is different from the common cutter head. At the intersection of orthogonal scratches, larger strain concentration and more oxide particles can be formed comparing with single scratch. With increasing strain concentration, the more nucleation sites and the greater growth driving force for the oxide particles can be formed. Thus larger and more oxide particles in this case are generated, resulting in finally a greater SCC sensitivity.