Strain-induced Martensite Research Articles

Characterizing microstructural changes due to hydrogen embrittlement: Predicting mechanical properties according to hydrogen amount

To prevent the occurrence of severe industrial accidents caused by the hydrogen embrittlement (HE) of austenitic stainless steel, the mechanism of HE based on deformation behavior is identified, and a model equation for predicting the mechanical properties according to hydrogen amount is developed. The mechanical properties included with various amounts of hydrogen are evaluated via a slow strain rate test. Whereas the hydrogen trapping sites remain unchanged regardless of the hydrogen amount, the following vary: the microstructural characterizations formed by HE on the fracture surface, the work-hardening rate behavior with strain-induced martensite, and the phase fraction after fracture. Depending on the amount of hydrogen, either both ductility and brittleness or only brittleness may be observed. Based on these characteristics, the effect of hydrogen on deformation behavior is confirmed. By confirming the two effects of hydrogen on the deformation behavior, the phase fraction after fracture, elongation, and elongation loss are predicted according to the mechanical properties predicted according to hydrogen amount.

Method of Magnetic Control of Percentage of Ferrite and Strain-Induced Martensite in Stainless Steels

Method of Magnetic Control of Percentage of Ferrite and Strain-Induced Martensite in Stainless Steels

Cracking mechanism of CA6NM hydro turbine steel in cavitation erosion

Cavitation erosion is a main reason for the damage of hydro turbines. It is important to understand the cracking mechanism of hydro turbine steel in cavitation erosion. In this study, the crack initiation in CA6NM steel after cavitation erosion was examined through electron backscatter diffraction analyses. The crack propagation was investigated adopting focused ion beam milling and transmission electron microscopy. The reversed austenite transformed to strain-induced martensite in cavitation erosion. The lattice parameter of the strain-induced martensite was greater than that of the thermal martensite, which led to stress concentration between the two martensites and caused crack formation and propagation in the region. Finally, approaches aiming to improve the cavitation erosion resistance of hydro turbine parts are suggested.

Study on mechanical behaviour and microstructure evolution of wire-arc directed energy deposition Co-free maraging steel under dynamic compression

ABSTRACT The dynamic compression property of maraging steel is an important basis for determining the impact resistance of the structure, and the related studies are few. To enrich the relevant data and elucidate the relevant mechanisms, in this work, a new Co-free maraging steel component is fabricated by wire-arc direct energy deposition (DED), and the quasi-static tensile properties and dynamic compression properties are tested. The results show that the deposition direction exhibits the highest quasi-static tensile properties. Strain rate strengthening effect, grain refinement and grain boundary strengthening are the main strengthening mechanisms during dynamic compression. With the increase of strain rate, dynamic recrystallization intensifies, causing the grain size and dislocation density to decrease. Under dynamic condition, strain-induced martensite phase transformation reduces the austenite content; temperature rise and dynamic recrystallization limit the degree of martensite phase transformation. Strain rate sensitivity of the strength is independent of the direction.

Dislocation accumulation-induced strength-ductility synergy in TRIP-aided duplex stainless steel

In this study, we investigate the intrinsic mechanism of intensive and progressive transformation-induced plasticity (TRIP) effects and their different strength-ductility synergies using a resource-efficient 15Cr-2Ni duplex stainless steel. The progressive TRIP material exhibits a ductility that is more than twice that of the intensive TRIP material, as well as, a larger product of the ultimate tensile strength and ductility. This is attributed to the dislocation accumulation caused by different grain sizes of strain-induced martensite depending on the stability of the γ phase, which determines the strength and work hardening of steel. When the stability is low, the γ phase is sensitive to loaded stress and transformed into dispersed fine martensite immediately after yielding at a high rate. It induces a sigmoid-shaped dislocation accumulation to an approximately 10-fold increase in the dislocation density at a limited strain, resulting in intensive work hardening and a large ultimate tensile strength. As the stability is adequate, the γ phase is transformed into coarse martensite laths with a high critical load stress, which is initiated from a delayed strain at an extremely low rate and steadily accelerated as the strain increases. This process induces a gradually increased dislocation accumulation to a 2–3-fold increase in the dislocation density at large strains, resulting in progressive work hardening and an excellent ductility.

Phase transformations during partitioning in a Q&P steel with blocky retained austenite

Effect of partitioning on structure and mechanical properties of a Fe-0.44%C-1.8%Si-1.3%Mn-0.82%Cr-0.28%Mo steel processed by quenching-partitioning (Q&P) was considered. This Q&P steel exhibited a superior combination of the yield stress (YS) of ∼1150 MPa, ultimate tensile strength (UTS) of ∼1650 MPa and elongation-to-failure (δ) of ∼21 %. The product of strength and elongation (PSE – UTS × δ) was >30 GPa × % after partitioning, with a duration ranging from 60 to 500 s. During partitioning, three main processes occurred: the carbon partitioning between retained austenite (RA) and martensite/bainitic ferrite (BF), the transformation of blocky RA into bainite, and the precipitation of transition η–Fe2C carbides in the martensitic matrix. The enrichment of RA by carbon changed the mechanism of bainitic transformation and then suppressed the formation of BF and induced the reverse growth of RA upon 500 s partitioning. The rate of carbon partitioning depends on the diffusion path that produces a wide distribution of carbon concentration in areas of RA. The formation of secondary martensite and bainite takes place in areas of untransformed austenite with relatively low carbon content. The effect of RA volume fraction on ductility and the PSE is insignificant. Carbon enrichment of RA ceased its transformation into strain-induced martensite and induced twinning during tension.

Augmenting microstructure and tribological performance of wire arc additive manufactured PH13-8Mo stainless steel via TiC/TiB2 nano-particles incorporation

This study aimed to investigate the effect of TiC and TiB2 nano-inoculants addition on the microstructure and tribological behavior of PH13-8Mo stainless steel processed through wire arc additive manufacturing (WAAM). The incorporation of TiC/TiB2 inoculants demonstrated notable efficiency in mitigating the anisotropic wear and scratch response and enhancing wear resistance observed in the as-printed state. This improvement was ascribed to the refinement of the grain structure, disruption of the columnar structure, and increased content of the retained austenite. Notably, TiB2 inoculation exhibited superior grain refinement and achieved the highest hardness. However, the TiC-inoculated condition demonstrated the best wear resistance, attributed to its excellent combination of hardness and fracture resistance, and a higher contribution of strain-induced martensite transformation during wear testing. Additionally, the implementation of post-printing solutionizing and aging treatment was found to improve the scratch and wear resistance of the alloy, attributed to the formation of nano-sized β-NiAl precipitates. The main wear mechanism observed involved oxidation wear, adhesive wear, and three-body abrasive wear. The findings of this study highlight the significant potential of incorporating ceramic-based nano-particles for improving the wear resistance of WAAM PH13-8Mo components, particularly in demanding applications like injection molding dies where superior abrasion resistance is paramount.

Using Poisson’s ratio and acoustic anisotropy parameter to assess damage and accumulated plastic strain during fatigue loading of austenitic steel

The work investigated the effect of fatigue failure on the elastic characteristics of metastable austenitic steel AISI 321: Poisson’s ratio and acoustic anisotropy parameter. The elastic characteristics were calculated using ultrasonic measurements of the propagation time of longitudinal and shear elastic waves. The volume fraction of strain-induced martensite was determined by the eddy current method. Theoretical studies have shown that the main factors influencing Poisson’s ratio are the accumulation of microdamages and changes in phase composition. The change in the acoustic anisotropy parameter is associated with the influence of cyclic deformation on the crystallographic texture of the material matrix and the formation of oriented crystals of strain-induced martensite. Based on the analysis of experimental results, expressions were obtained for calculating damage and relative accumulated plastic deformation based on acoustic measurement data, which are widely used in engineering practice to determine the fatigue life of structural materials.

Behavior of Retained Austenite and Carbide Phases in AISI 440C Martensitic Stainless Steel under Cavitation

In this work emphasis was given to determine the evolution of the retained austenite phase fraction via X-ray diffractometry technique in the as-hardened AISI 440C martensitic stainless steel surface subjected to cavitation for increasing test times. Scanning electron microscopy results confirmed the preferential carbide phase removal along the prior/parent austenite grain boundaries for the first cavitation test times on the polished sample surface during the incubation period. Results suggest that the strain-induced martensitic transformation of the retained austenite would be assisted by the elastic deformation and intermittent relaxation action of the harder martensitic matrix on the austenite crystals through the interfaces between both phases. In addition, an estimation of the stacking fault energy value on the order of 15 mJ m−2 for the retained austenite phase made it possible to infer that mechanical twinning and strain-induced martensite formation mechanisms could be effectively presented in the studied case. Finally, incubation period, maximum erosion rate, and erosion resistance on the order of 7.0 h, 0.30 mg h−1, and 4.8 h μm−1, respectively, were determined for the as-hardened AISI 440C MSS samples investigated here.

Effects of Mean Normal Stress and Microstructural Properties on Deformation Properties of Ultrahigh-Strength TRIP-Aided Steels with Bainitic Ferrite and/or Martensite Matrix Structure.

The effects of mean normal stress on the deformation properties such as the strain-hardening, strain-induced martensite transformation, and micro-void initiation behaviors of low-carbon ultrahigh-strength TRIP-aided bainitic ferrite (TBF), bainitic ferrite/martensite (TBM), and martensite (TM) steels were investigated to evaluate the various cold formabilities. In addition, the deformation properties were related to the microstructural properties such as the matrix structure, retained austenite characteristics, and second-phase properties. Positive mean normal stress considerably promoted strain-induced martensite transformation and micro-void initiation, with an increased strain-hardening rate in an early strain range in all steels. In TM steel, the primary martensite matrix structure suppressed the micro-void initiation through high uniformity of a primary martensite matrix structure and a low strength ratio, although the strain-induced transformation was promoted, and a large amount of martensite/austenite constituent or phase was contained. A mixed matrix structure of bainitic ferrite/primary martensite in TBM steel also suppressed the micro-void initiation because of the refined microstructure and relatively stable retained austenite. Promoted micro-void initiation of TBF steel was mainly promoted by a high strength ratio.

An approach for identifying the deformation-induced strain from tensile tests and x-ray diffraction measurements

ABSTRACT Non-uniform plastic deformation and phase transformation introduce residual stress (RS) in a material. The present study focuses on the influence of tensile strain on RS development in 304L austenitic stainless steel, wherein strain-induced martensite (SIM) transformation influences deformation behaviour. Room temperature tensile tests were interrupted at various tensile strains between the material yield and ultimate tensile strength at 5.21 × 10−4 and 1.3 × 10−2 s−1 strain rates. Microstructural characterisation of as-received and deformed samples by electron backscatter diffraction provides evidence of SIM formation and shear bands. Analysis of tensile flow and work hardening behaviour is discussed in correlation to the microstructural and dislocation density variations. In addition, RS in the austenite and martensite phases was measured using the x-ray diffraction method, and the RS balance that occurs between the longitudinal and transverse components and the two phases after tensile deformation is presented. It is shown that a combined analysis of RS and x-ray diffraction peak width could be utilised to find the deformation level in tensile fractured, press brake bent, and roll bent samples.

Microstructural Evolution and Strengthening of Dual-Phase Stainless Steel S32750 during Heavily Cold Drawing

S32750 dual-phase stainless steel (DSS) wires were prepared by cold drawing with a strain of ε = 0~3.6. The mechanical behavior and microstructural evolution of these DSS wires at different strains were investigated. Specifically, the yield strength and ultimate tensile strength of a S32750 DSS wire at a strain of ε = 3.6 reached 1771 MPa and 1952 MPa, respectively. The microstructure of the wire was transformed into a heterogeneous microstructure, which consisted of ferrite fiber grains and a nanofibrous grain structure consisting of austenite and strain-induced martensite nanofiber grains. A sub-grain structure was observed inside the ferrite fiber. The austenitic phase followed the evolutionary steps of stacking faults, twinning, ε-martensite, α-martensite, and, finally, austenite, before transitioning into a nanofibrous grain structure. This nanofibrous grain structure significantly contributed to the strength compared with the relatively coarse ferrite phase.

Surface integrity of consecutive shot-peened additively manufactured 316L stainless steel

ABSTRACT The shot peening procedure enhances the mechanical characteristics with the transformation of compressive residual stresses which helps in the increment of operational lifespan of the product. The study comprehensively analyzed the effect of consecutive shot peening procedures up to four peening passes with the coverage increases 100% on each peening pass up to 400% on the laser powder bed fused austenitic stainless steel and compared with the as-built condition focusing on surface characteristics, mechanical characteristics, and corrosion potential. Surface damage of the peened samples was found very minimal with the absence of visible scan tracks and unmelted powder particles due to the controlled peening parameters. The inducement of compressive residual stresses (−625 MPa) was observed to be higher at the fourth consecutive peening passes without strain-induced martensite, with an increment of hardness proportion of 29.12% with a depth of 1 mm, and increment of corrosion resistance across each peening pass.

Influence of strain rate on the work hardening, strain induced martensite formation, strain partitioning, and variant selection in a medium-Mn steel

In this study, we investigated the effect of strain rate on the work hardening, strain-induced martensite transformation, strain partitioning, and crystallographic variant selection in a medium-Mn steel. Uniaxial compression tests were performed under quasi-static and dynamic loading conditions at the strain rates of 10−3, 1 and 103s−1. Besides, to determine the contribution of temperature rise due to adiabatic heating at a higher strain rate, compression tests were carried out at 409 K (estimated temperature rise) under quasi-static conditions. The work hardening rate was higher at high strain rates and it rapidly decreased at all strain rates up to a true plastic strain of ∼0.05. Beyond the true plastic strain of ∼0.05, the work hardening rate increased at a low strain rate up to a true plastic strain of ∼0.15 while at a high strain rate, it remained relatively constant and gradually decreased beyond a true plastic strain of ∼0.15. From the analysis of microstructures obtained from electron backscatter diffraction, it was observed that the strain-induced transformation of retained austenite to α′-martensite is significantly impeded at higher strain rates and in the sample tested at 409 K at low strain rates. The higher stability of retained austenite is attributed to the adiabatic heating which decreases the chemical driving force for retained austenite to martensite phase transformation and increases the stacking fault energy. Analysis of the misorientation axis and angle evolution revealed that while the Kurdjumov–Sachs relationship was followed under quasi-static conditions, it deviated at higher strain rates. Analysis of crystallographic variants related to strain-induced martensitic transformation at a true plastic strain of ∼0.15 revealed that the samples deformed at a lower strain rate did not show any noticeable variant selection. However, in samples deformed at a higher strain rate, a significant variant selection was observed. It is reasoned that the martensitic transformation nucleates initially on favorably oriented habit planes of retained austenite grains at all strain rates and other variants get activated with an increase in strain. As the transformation is impeded beyond a critical strain at a higher strain rate, the variants activated at lower strains remains predominant.

Comparison of conventional and severe shot peening effects on the microstructure, texture, roughness, hardness, and electrochemical behavior of austenitic stainless steel

In the present research, microstructure, texture, roughness, hardness, and electrochemical behavior of AISI 316L austenitic stainless steel before and after shot peening were studied to elucidate the effect of conventional and severe shot peening (CSP and SSP) processes. After the shot peening, the fraction of strain-induced martensite (SIM) and mechanical twins (MTs) in the sub-surface layer was increased. The fraction of SIM and MTs in the SSP sample was higher than in the CSP sample. The XRD patterns indicated that the SSP sample had a higher peak broadening compared to the CSP sample. In the CSP and SSP samples, a gradient microstructure was formed along the depth direction. The microstructure of the topmost layer of the CSP and SSP samples exhibited numerous ultrafine grains. The grain refining during severe shot peening was faster because of the accumulation of more strain. The CSP and SSP samples revealed a gradient distribution of elements. After the SSP, the intensity of ⟨110⟩‖ED fiber texture decreased from 12.7 to 11.6 × R and the average intensity of ⟨100⟩‖ED fiber texture increased from 1.7 to 2.0 × R, respectively, compared to the CSP sample. The surface roughness of the SSP sample (Rq = 73.6 nm and Ra = 45.2 nm) was lower than that of the CSP sample which represented the roughness decreased with surface coverage increasing from 100 % to 1500 %. Also, the wettability increased after the conventional and severe shot peening processes. In addition, the microhardness of the CSP and SSP samples showed a gradient distribution. The CSP sample had the lowest corrosion current density (0.13 μA/cm2) whereas the NP (non-peened) sample exhibited the highest current density (0.65 μA/cm2). The presence of ⟨100⟩-oriented grains in both CSP and SSP samples led to the higher corrosion resistance of shot-peened steels compared to the NP sample. The presence of favorable texture with higher intensity in the CSP sample was responsible for the higher corrosion resistance of the CSP sample compared to the SSP sample. Finally, the gradient distribution of elements along the depth direction in the CSP and SSP steels improved the corrosion resistance of the surface.

Microstructural evolution and dynamic recrystallization in Fe50Mn30Co10Cr10 medium entropy alloy under hot compression

This comprehensive study investigates the recrystallization behavior and deformation mechanisms of the Fe50Mn30Co10Cr10 alloy during hot compression conditions. The alloy undergoes discontinuous dynamic recrystallization, evidenced by necklace-like structures at grain boundaries, competing with the initial hexagonal close-packed (HCP) phase and γ→ε reversion. Early deformation is dominated by strain-induced martensite transformation, twinning, with slip with strain partitioning at the end of deformation. The developed Zener-Hollomon equation, validated experimentally, shows a constant activation energy of 126.96 kJ/mol. Stress-strain curves indicate that recrystallization only partially compensates for hardening effects, with no significant peaks observed. The work hardening curve exhibits significant oscillations due to encounters with pre-existing thermal HCP layers, influencing the work hardening rate. Energy efficiency maps based on temperature and strain rate identify optimal deformation conditions at temperatures ranges of 710–750 °C and strain rates of 0.0025–0.0035 s⁻1. This study provides a deeper understanding of the alloy's behavior, offering insights into the interplay between recrystallization, HCP phase formation, and twin generation. These findings contribute to the optimization of the alloy's mechanical properties for industrial applications.

Evaluation of Shear-Punched Surface Layer Damage in Three Types of High-Strength TRIP-Aided Steel

The damage properties in the shear-punched surface layer, such as the strain-hardening increment, strain-induced martensite fraction, and initiated micro-crack/void characteristics at the shear and break sections, were experimentally evaluated to relate to the stretch-flangeability in three types of low-carbon high-strength TRIP-aided steel with different matrix structures. In addition, the surface layer damage properties were related to the mean normal stress developed on shear-punching and microstructural properties. The shear-punched surface damage of these steels was experimentally confirmed to be produced under the mean normal stress of negative to 0 MPa. TRIP-aided bainitic ferrite (TBF) steel had the smallest surface layer damage, featuring a significantly suppressed micro-crack/void initiation. This was due to the fine bainitic ferrite lath matrix structure, a low strength ratio of the second phase to the matrix structure, and the high mechanical stability of the retained austenite. On the other hand, the surface layer damage of TRIP-aided annealed martensite (TAM) steel was suppressed next to TBF steel and was smaller than that of TRIP-aided polygonal ferrite (TPF) steel. The surface layer damage was also characterized by a large plastic strain, a large amount of strain-induced martensite transformation, and a relatively suppressed micro-crack/void formation, which resulted from an annealed martensite matrix and a large quantity of retained austenite. The excellent stretch-flangeability of TBF steel might be caused by the suppressed micro-crack/void formation and high crack propagation/void connection resistance. The next high stretch-flangeability of TAM steel was associated with a small-sized micro-crack/void initiation and high crack growth/void connection resistance.

Dependence of mechanical properties on the phase composition of intercritically annealed medium-Mn steel as the main competitor of high-strength DP steels

Depending on the alloy composition, intercritical annealing may provide different phases in the microstructure. For low-alloyed dual-phase (DP) steels it is usually ferrite and martensite, while for medium-Mn steels retained austenite is also formed. In a present study, a wide intercritical temperature range was applied to a 5% Mn steel to investigate possible microstructure combinations: ranging from fully ferritic, through ferritic-austenitic, multiphase, to fully martensitic, which were next investigated in terms of mechanical properties to clarify the behavior of this type of material. The obtained results together with technological issues and economic indicators were next compared to mechanical properties of typical DP steels in order to assess the possibility of replacing this material in car production. The mechanical properties were evaluated using static tensile and hardness tests. The phase composition was determined qualitatively and quantitatively using dilatometry, X-ray diffraction measurements, and electron backscatter diffraction analysis. The results suggest that both initial austenite and martensite fractions have a decisive influence on the yielding and elongation of steel; however, the tensile strength depends mainly on the sum of martensite initially present in the microstructure and the strain-induced martensite formed from the plastically deformed austenite regardless of the initial retained austenite—martensite ratio. The results indicate superior total elongation of medium-Mn steels reaching 30% compared to DP steels with a similar strength level in the range between 900 and 1400 MPa. However, medium-Mn steels could be a significant competitor to dual phase steels only if some technological problems like discontinuous yielding and serrations are significantly reduced.

In-situ neutron diffraction study of serration-involved ultra-cryogenic deformation behavior at 15 K

This work focused on the mechanical properties and serration-involved deformation behavior of advanced alloys at 15 K. Evolution of stacking faults and ε-martensite improved the mechanical performance of CoCrNi alloys, and significant strain-induced martensite transformation of DED-SS316L led to superior strength and strain hardening. A magnitude in stress drop was governed by dislocation density, phase type, and lattice defects, irrespective of processing method. FCC {200} notably was influenced recovery behavior after stress drop, and the contribution of strain energy density by serration on tensile toughness was the greatest for HR-CoCrNi.

Effects of cutting conditions on materials properties of austenitic stainless steels

Austenitic stainless steel SUS304 is widely used in various engineering applications, including semiconductor manufacturing equipment and food processing machinery, owing to its exceptional material characteristics such as non-magnetic properties, high corrosion resistance, strength, and ductility. However, concerns have arisen in recent years regarding potential alterations in the material properties of austenitic stainless steel after machining processes. As the cutting process was conducted widely to make various engineering applications with different machining conditions, an examination of the effect of machining conditions on the material properties is important. In the present study, the influence of cutting conditions on the microstructure and mechanical of SUS304 was experimentally and numerically investigated, where three types of ball-end mills with rake angles (- 20°, − 3°, and 5°) and different cutting speeds (50 m･min−1 and 100 m･min−1) were conducted with plane and side machining to investigate the cutting properties. Material properties of SUS304 can be changed by the cutting resistance of the above cutting process, in particular the low rake angles under plane machining, where the high cutting resistance makes high dislocation density and strain-induced martensite formation. This occurrence made the low corrosion resistance as well as low ductility. On the contrary, no significant effect of the cutting speeds on the cutting resistance was detected compared to the condition of the rake angle on the plane machining. The reasons behind this will be discussed in detail systematically in this paper. From this approach, it could be clarified to maintain the high material properties of SUS304 even after the cutting process, which could be useful to make design of the engineering applications.