Defects in additive manufacturing processes are closely related to the mechanical and physical properties of the components. However, the extreme conditions of high temperatures, intense light, and powder during the manufacturing process present significant challenges for defect detection. Additionally, the high reflectivity of metallic components can cause pixels in image sensors to become overexposed, resulting in the loss of many defect signals. Thus, this paper mainly focuses on proposing an accurate inspection and super-resolution reconstruction method for additive manufactured defects based on Stokes vector and deep learning, where the Stokes vectors, polarization degree, and polarization angles of the inspected defects are effectively utilized to suppress the high reflectivity of metallic surfaces, enhance the contrast of defect regions, and highlight the boundaries of defects. Furthermore, a modified SRGAN model designated SRGAN-H is presented by employing an additional convolutional layer and activation functions, including Harswish and Tanh, to accelerate the convergence of the SRGAN-H network and improve the reconstruction of the additive manufactured defect region. The experiment results demonstrated that the SRGAN-H model outperformed SRGAN and traditional SR reconstruction algorithms in terms of the images of Stokes vectors, polarization degree, and polarization angles. For the scratch and hole test sets, the PSNR values were 33.405 and 31.159, respectively, and the SSIM values were 0.890 and 0.896, respectively. These results reflect the effectiveness of the SRGAN-H model in super-resolution reconstruction of scratch and hole images. For the scratch and hole images chosen in this study, the PSNR values of SRGAN-H for single image super-resolution reconstruction ranged from 31.86786 to 43.82374, higher than the results obtained by the pre-improvement SRGAN algorithm.
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