Efficient bone tissue regeneration remains a critical challenge in orthopedic medicine, with scaffold mass transfer capabilities playing a pivotal role. Triply periodic minimal surface (TPMS) scaffolds have emerged as promising candidates due to their unique structure characterized by smooth, continuous surfaces with zero mean curvature and high specific surface area. However, optimizing their mass transfer performance to meet the diverse needs of bone tissues at different anatomical sites has been a persistent challenge. This study addresses this gap by investigating the effects of isosurface offset on mass transfer performance in three TPMS scaffolds (Fisher-Koch S, Gyroid, and Split-P) using computational fluid dynamics (CFD). The results showed that isosurface offset significantly increased the effective scaffold permeability range (by 116.8%, 5.3%, and 64.3% for F, G, and S scaffolds, respectively) and improved the wall shear stress (WSS) distribution, enhancing the area that effectively stimulates cell proliferation (by 25.2%, 8.7%, and 14.3% increase, respectively). Additionally, it was found that porosity, specific surface area, the ratio of maximum pore size to tortuosity, and curvature significantly influenced the permeability and WSS distribution of the scaffolds. Finally, permeation experiments using porous scaffolds fabricated by laser powder bed fusion (LPBF) technology were performed to validate the simulation results. This study provides new insights into the design of TPMS porous scaffolds and customized bone implants, enhancing their application prospects in bone tissue engineering.
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