This research paper presents a comprehensive comparative analysis of measurement points for structural damage identification in free-free aluminium beams using Response Surface Methodology (RSM) and Frequency Response Function (FRF) curvature. The primary objective is to determine the optimal measurement points for establishing a relationship between the input parameters and response features, thus forming a surrogate model. The investigation focuses on analyzing the influence of the number of measurement points on RSM's capability to identify structural damage. Three distinct Design of Experiment (DOE) techniques are explored: central composite design (CCD), Box-Behnken design (BBD), and D-optimal design, each incorporating different numbers of measurement points (10 elements, 15 elements, and 20 elements). The study's results highlight BBD's strong capability in detecting damage with fewer measurement points, while CCD design accurately identifies damage in finer measurement points. The findings reveal a clear trend: as the number of measurement points increases, the model becomes more refined, yielding higher stiffness reduction factor (SRF) values. The results underscore the significance of selecting an appropriate number of measurement points to enhance RSM's efficiency in identifying structural damage, thereby optimizing damage identification processes. This study contributes valuable insights into the selection of measurement points for effective structural damage identification, offering practical implications for engineering applications.
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