Dislocation loops in quenched aluminum alloys are usually seen deviating from their nominal habit planes, while the orientation distribution and deviation mechanism are far from understanding. Based on the method of tomographic crystallography of dislocations and correlative in-situ heating experiments in transmission electron microscopy (TEM), we revisit the three-dimensional (3D) characteristics and deviation behaviors of dislocation loops in a quenched Al-Cu alloy with an aim to fully unravel the relationship between dislocation crystallography and deviation behaviors. The results show that all the dislocation loops exhibit approximately circular shapes and have a/2 < 110>-type Burgers vectors, with loop orientations deviating from their pure edge orientation {110} of 0°-17.8° and distributing mainly close to the [101]-[001] and [101]-[111] edges of the standard stereographic triangle. Three types of deviation behaviors of dislocation loops are then defined, which are characterized by loop rotation around 〈100〉, 〈110〉 and irregular axes, respectively. Theoretical calculations of strain energy variation with increasing deviation angle indicate that the relatively low energy barrier may account for a high frequency of loop deviation in the low angle range. Detailed in-situ TEM heating experiments and correlative tomographic crystallography analyses strongly demonstrate the specific roles of dislocation gliding and climbing at elevated temperatures in the shrinkage, polygonization and deviation processes of dislocation loops, and the competitive and cooperative motion of dislocation segments close to slip planes {111} are the fundamental reasons for the formation of three types of deviated dislocation loops.
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