Stainless Steel Research Articles

Investigation of Friction and Wear Characteristics of Copper‐Containing Antimicrobial Stainless Steels at Low Temperatures

Experiments on friction and wear are conducted on copper‐containing antimicrobial stainless steel specimens and ordinary 304 stainless steel under a range of normal loads (20, 40, 60, and 100 N) and temperatures (23, 0, −60, and −120 °C). Using a white light interference 3D surface profilometer and a scanning electron microscope, the friction coefficient curves, wear mark surfaces, and friction mechanisms under varying friction conditions are analyzed. The results show that coefficient of friction (COF) and wear decrease with the decline regarding temperature and load, and the lowest value occurs at −120 °C. The copper‐containing antimicrobial stainless steel shows excellent tribological properties, with the COF gradually reducing from 23 to −120 °C. By contrast, the COF increases with increasing load. Additionally, tests and comparisons of standard 304 stainless steel under the same conditions demonstrate that the copper‐containing antimicrobial stainless steel shows enhanced tribological performance than ordinary 304 stainless steel, with a 31.2% lower erosion rate than standard stainless steel at −120 °C. Moreover, simulations and contrasts show that the copper‐containing antimicrobial stainless steel shows superior toughness and strength than ordinary stainless steel at low temperatures due to the presence of copper elements.

Developing a separation system to enable real-time recovery of acetone-butanol during fermentation

Methods such as gas stripping and vacuum-assisted gas stripping (VAGS) result in significant removal of water from the bioreactor, thus requiring continuous water replenishment in the bioreactor. In this study, we developed a hydrophobic stainless steel meshes capable of selectively recovering concentrated ABE stream from the bioreactor during VAGS. Three stainless steel meshes with pore sizes of 180 µm, 300 µm, and 425 µm were made hydrophobic and oleophilic with zinc oxide (ZnO) and polydimethylsiloxane (PDMS). Butanol concentrations in the model solutions range from 3 to 10 g/L which mimic concentrations typically produced during batch ABE fermentation. The meshes were integrated in a 5-L bioreactor containing 2.5 L of operational ABE model solution followed by the evaluation of selective extraction of ABE from both cell-free and Clostridium beijerinckii-rich ABE model solutions. The results show that the 180-µm ZnO/PDMS-coated mesh retained 54–64% more water in the bioreactor without C. beijerinckii cells and 61–65% more water with cells compared to the uncoated mesh. Furthermore, the butanol concentration of condensates recovered with 180-µm ZnO-PDMS-coated mesh was up to 10.8-fold greater than that of uncoated counterpart. Our data demonstrate that the developed ZnO-PDMS mesh can recover high concentrations of ABE while selectively retaining water in the bioreactor. Additionally, this technology demonstrates the potential for real-time ABE recovery during the fermentation of lignocellulosic and colloidal materials, without the concern of clogging the separation system.Key points• Hydrophobic mesh enhanced water retention in the bioreactor by up to 1.65-fold.• Butanol concentration in the collected condensate was increased by up to 10.8-fold.• Hydrophobic mesh is compatible with fermentation of lignocellulose.

Electromagnetic responses on microstructures of duplex stainless steels based on 3D cellular and electromagnetic sensor finite element models

Electromagnetic responses on microstructures of duplex stainless steels based on 3D cellular and electromagnetic sensor finite element models

Grain boundary-induced stress localization during compression deformation of polycrystalline 316L stainless steel

Grain boundary-induced stress localization during compression deformation of polycrystalline 316L stainless steel

A biomimetic approach towards a universal slippery liquid infused surface coating

One biomimetic approach to surface passivation involves a series of surface coatings based on the slick surfaces of carnivorous pitcher plants (Nepenthes), termed slippery liquid-infused porous surfaces (SLIPS). This study introduces a simplified method to produce SLIPS using a polydopamine (PDA) anchor layer, inspired by mussel adhesion. SLIPS layers were formed on cyclic olefin copolymer, silicon, and stainless steel substrates, by first growing a PDA film on each substrate. This was followed by a hydrophobic liquid anchor layer created by functionalizing the PDA film with a fluorinated thiol. Finally, perfluorodecalin was applied to the surface immediately prior to use. These biomimetic surface functionalization steps were confirmed by several complimentary surface analysis techniques. The wettability of each surface was probed with water contact angle measurements, while the chemical composition of the layer was determined by X-ray photoelectron spectroscopy. Finally, ordering of specific chemical groups within our PDA SLIPS layer was determined via sum frequency generation spectroscopy. The hemocompatibility of our new PDA-based SLIPS coating was then evaluated by tracking FXII activation, fibrin generation time, clot morphology, and platelet adhesion to the surface. This hemocompatibility work suggests that PDA SLIPS coatings slow or prevent clotting, but the observation of both FXII activation and the presence of adherent and activated platelets at the PDA SLIPS samples imply that this formulation of a SLIPS coating is not completely omniphobic.

Surface wettability studies on laser textured Ti-6Al-4V and 316L stainless steel

Surface wettability studies on laser textured Ti-6Al-4V and 316L stainless steel

Influence of the nickel powder addition in 308 stainless steel coatings on H13 tool grade steel

Influence of the nickel powder addition in 308 stainless steel coatings on H13 tool grade steel

Ruta graveolens Plant Extract as a Green Corrosion Inhibitor for 304 SS in 1 M HCl: Experimental and Theoretical Studies

This study evaluated the corrosion inhibitory effects of Ruta graveolens leaf extract for 304 stainless steel in 1 M HCl. The analysis of the leaf extract using HPLC indicated that the primary compounds present in the leaf extract were rutin, caffeic acid, p-coumaric acid, and apigenin. The inhibition efficiency (IE%) of the extract was studied using weight loss, potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), and computational simulation (density functional theory, DFT). The effects of the inhibitor concentration and solution temperature were investigated. The results indicated that the IE% increased for increasing concentrations of the extract, while the reverse was true with increasing temperatures. At 25 °C and a 600 ppm extract concentration, the results indicated a maximum inhibition efficiency of 95%, 98%, and 96% by weight loss, potentiodynamic polarization, and EIS techniques, respectively. SEM observations showed a significant change in the surface morphology of the 304 SS with and without the addition of the inhibitor compound. At all temperatures, the adsorption of the inhibitor components onto the 304 SS surface was found to follow the Langmuir isotherm model, and the inhibition process was governed by physical adsorption. Furthermore, chemical interactions between the inhibitor and the 304 SS steel surface were elucidated via density functional theory (DFT) calculations.

Piezoelectric Actuator-Driven Pulsed Water Jet for Neurosurgery: Laboratory Evaluation with the Swine Model and Implications of Mechanical Properties.

Pulsed water jet is an emerging surgical instrumentation intended to achieve both maximal lesion resection and functional maintenance through preservation of fine vessels and minimal damage to the surrounding tissue. The piezoelectric actuator-driven pulsed water jet (ADPJ) is a new technology that can deliver a precisely controlled uniform and efficient pulsed water jet with minimum water flow. The present study evaluated the ADPJ system in preclinical animal studies in the swine brain, and investigated breaking strength, one of the parameters for mechanical properties, to elucidate the mechanism of tissue selectivity for tissue dissection by the water jet. This system consisted of a pump chamber driven by a piezoelectric actuator, a stainless steel tube, and a nozzle (internal diameter: 0.15 mm). Water was supplied at 6 ml/min. The relationship between input voltage (3-25 V at 400 Hz) and peak pressure was measured using a pressure sensor through a sensing hole. The temporal profile of dissection depth during moving application was evaluated using gelatin brain phantom and swine brain. The dissected specimens were evaluated histologically. The mechanical property (breaking strength) of the swine brain was measured by a compact table-top universal tester. Peak pressure increased linearly with increase in input voltage, which reflected the dissection depth in both the gelatin brain phantom and swine brain. Small arteries were preserved, and minimum damage to surrounding tissues occurred. The breaking strength of the arachnoid membrane (0.12 ± 0.014 MPa) was significantly higher compared with the gray matter (0.030 ± 0.010 MPa) and white matter (0.056 ± 0.009 MPa; p < 0.05). The breaking strength of the gray matter corresponded to that of 3 wt% gelatin, and that of white matter corresponded to a value between 3.5 and 4 wt% gelatin, and the dissection depth seemed to be estimated at 3 to 4 wt% gelatin. The present study suggests that the ADPJ system has the potential to achieve accurate tissue dissection with preservation of blood vessels in neurosurgery. The difference in breaking strength may explain the tissue selectivity between the brain parenchyma and tissue protected by the arachnoid membrane.

Optimization of Cutting Parameter in Turning of Super Duplex Stainless Steel -SDSS 2507 with textured tools under MQL conditions

Optimization of Cutting Parameter in Turning of Super Duplex Stainless Steel -SDSS 2507 with textured tools under MQL conditions

A Comparative Study on Laser Cutting Performance with Varying Speeds at 10 M Underwater

Despite the dismantling structures that are submerged to significant depths of water during the decommissioning of nuclear power plants, there is limited research on deep-water laser cutting processes. A self-designed pressurized chamber was used in this study and successfully conducted the world’s first laser cutting experiment in a simulated 10 m water depth environment. laser cutting was performed in a 10 m underwater environment, and the cutting efficiency was compared to that observed in a 1 m underwater environment. Therefore, A 100 mm thickness of 304 stainless steel was successfully cut underwater, and the highest cutting speed of 100 mm/min was achieved. The result indicates that, as the cutting speed increased during underwater laser cutting, both the heat input and the mass flow rate of the assist gas decreased, resulting in a narrower rear kerf width and an ineffective evacuation of the molten metal.

Hot Deformation Behavior and Microstructure Evolution of the Maraging Stainless Steel

Hot deformation behavior of the maraging stainless steel is studied in temperature range from 900 to 1150 °C and strain rate from 0.1 to 10 s−1. When the deformation temperature is 900−950 °C, the abnormal stress increase is observed at the end of the flow curves. Transmission electron micrographs reveal that the Laves phase at the interface between prior austenitic (γ) and high‐temperature ferrite (δ) impedes hot deformation. The microstructure analysis shows that the dynamic recrystallization (DRX) mechanism of γ and δ is discontinuous DRX and continuous DRX, respectively. When the specimens are deformed at 950 °C, the extent of DRX at a strain rate of 5 s−1 is higher than at 0.1 s−1. This anomaly is due to adiabatic heating causing the actual deformation temperature at high strain rate () to be higher than at low , indicating that DRX is more influenced by temperature compared to . The influences of adiabatic heating and friction are corrected. Strain‐dependent constitutive equation is developed based on the revised flow curves, yielding an average absolute relative error of 4.69% and a correlation coefficient of 0.99; the prediction accuracy exceeds 90% when the relative error is within 10%.

Impact of tool nose size on the performance and wear behavior of carbide tool when boring 1Cr17Ni2 martensitic stainless-steel parts

Purpose This study aims to examine the cutting performance of a coated carbide tool during the boring of 1Cr17Ni2 martensitic stainless steel, with a focus on how the tool’s structural parameters, particularly the nose radius, affect the wear patterns, wear volume and lifetime of the cutting tool, and related mechanisms. Design/methodology/approach A full factorial boring experiment with three factors at two levels was conducted to analyze systematically the impact of cutting parameters on the tool wear behavior. The evolution of tool wear over the machining time was recorded, and the influences of the cutting parameters and nose radius on wear behavior of the tool were examined. Findings The results show that higher cutting parameters lead to significant wear or plastic deformation at the tool nose. When the cutting depth is less than the nose radius, the tool wear tends to be minimized. Larger nose radius tools have weaker chip-breaking but greater strength and wear resistance. Higher cutting parameters reduce wear for the tools with larger nose radius, maintaining their integrity. Wear mechanisms are primarily abrasive, adhesive and diffusion wear. Furthermore, the full-factorial analysis of variance revealed that for the tool with rε = 0.4 mm and 0.8 mm, the factors contributing the most to tool wear were cutting speed (38.76%) and cutting depth (86.43%), respectively. Originality/value This study is of great significance for selection of cutting tools and cutting parameters for boring 1Cr17Ni2 martensitic stainless-steel parts. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-07-2024-0266/

Static Structural Analysis of Stainless Steel Based Skirt-To-Jacket Junction Using Design-By-Analysis Approach for a Vertical Jacketed Vessel

Static Structural Analysis of Stainless Steel Based Skirt-To-Jacket Junction Using Design-By-Analysis Approach for a Vertical Jacketed Vessel

Effects of laser power on the microstructure, mechanical properties, and corrosion resistance of welded joints in dissimilar laser welding of 05Cr17Ni4Cu4Nb stainless steel and HR-2 stainless steel

Effects of laser power on the microstructure, mechanical properties, and corrosion resistance of welded joints in dissimilar laser welding of 05Cr17Ni4Cu4Nb stainless steel and HR-2 stainless steel

Novel highly performing tandem selective solar absorber for industrial heat applications

The needed decarbonisation of the industrial sector for an efficient transition to a Net Zero future, alongside the lack of commercially competitive solar absorbers for industrial heat applications using small non-evacuated receiver tubes, has motivated the design of a new highly stable material suitable for the open-air conditions. This work demonstrates that the potential candidate is the CuCoMnOx/SiO2 tandem selective absorber, designed to coat line-focussed receiver tubes to supply thermal energy up to 450 °C for industrial process heat applications. Remarkably, with only two layers deposited on stainless-steel (SS) under optimised conditions, the material exhibits excellent optical performance, achieving a αs > 0.95 and a ε350°C = 0.16. The absorber design prioritises cost-effective industrialisation by optimising thermal treatment to lower both temperature and duration time, while fine-tuning layer thicknesses to locate optical interferences at the required wavelengths. This approach ensures outstanding reproducibility, uniformity, and efficiency, marking the first successful deposition of coatings on tubular forms. The coatings composing the absorber are characterised optically, by X-ray diffraction, scanning electron microscope, and thermogravimetric and differential scanning calorimeter techniques. In terms of durability, the absorber shows extraordinary resilience, maintaining thermal stability for 27 months at 400–450 °C in open air, and exhibiting good resistance to condensation (PC = 0.03 in the most drastic situation). Therefore, the SS-substrate/CuCoMnOx/SiO2 absorber emerges as a promising commercial material for both evacuated and non-evacuated receiver tubes, promoting the integration of concentrating solar power (CSP) technology with solar heat for industrial processes (SHIP).

Comparative Investigations of Tool Wear and Cutting Force for Wet and Dry Turning of Super Duplex Stainless Steels 2507

Comparative Investigations of Tool Wear and Cutting Force for Wet and Dry Turning of Super Duplex Stainless Steels 2507

Exploring wire laser metal deposition of 316L stainless steel as a viable solution for combined manufacturing routes

Exploring wire laser metal deposition of 316L stainless steel as a viable solution for combined manufacturing routes

Unveiling the potential of electric-arc sprayed aluminum bronze coatings on 316L stainless steel for high-temperature environments

Unveiling the potential of electric-arc sprayed aluminum bronze coatings on 316L stainless steel for high-temperature environments

Rotating Bending Fatigue Durability of Wrought 304 Stainless Steel: A Comparative Study of Surface-Treated vs. Untreated Specimen

The rotating bending fatigue test, which is a common durability test for industrial components, was employed in this study to examine the impact of the surface treatment procedure on the material's performance under room temperature. The studied material in this research is a wrought stainless steel (SS) 304 alloy that has undergone a specialized surface treatment to enhance the fatigue properties of this unique material. The fatigue endurance of untreated materials was 405 MPa (65% of untreated specimen’s yield strength) on 5 million runout cycles, while the surface-treated samples exhibited 545 MPa (85% of treated specimen’s yield strength), a significantly greater value compared to the untreated ones (even up to 10 million runout cycles). The experimental results demonstrated that the surface-treated samples exhibited no signs of cracking. Instead, all failures were attributed to plastic bending, particularly at higher stress levels. Furthermore, the samples displayed a limited range of stress levels, spanning from endurance to plastic bending conditions. This finding suggests that the hypothesis of an increase in stiffness in the surface layer is more pronounced than in the material interior. It also indicates that the surface layer material was not cracked under the maximum stress level, while the layer beneath it experienced plastic deformation. A comparison has been made between the Basquin equation and a statistical machine learning model (for a limited amount of data) to incorporate the impact of surface treatment on predicting fatigue lifetime, and the random forest regressor model would be able to predict the lifetime with the accuracy of R2= 87% which was much higher than the classical model.